Gear Shaping Machine

max. wheel diameter 2500 mm︱gear width 510 mm︱max. module 25 ︱max. wheel diameter 2600 mm︱spindle bore 310 mm︱total power requirement 30 kW︱weight of the machine ca. 22 t︱dimensions of the machine ca. 5150x3000x2400 m︱

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max. wheel diameter 2000 mm︱gear width 600 mm︱max. module 24 ︱min. module - ︱table diameter 1870 mm︱table load 30 t︱table turning speeds 0 - 6 U/min︱radial slide travel 1170 mm︱feed length X-Achse 1170 / 920 mm︱feed length z-Achse 1100 mm︱Control Siemens Sinumerik 840 D ︱inserted tooth milling cutter dia. 300 mm︱spindle cone HSK A 100 ︱stroke length max. 0 - 650 mm︱cutting speed 0 - 30 m/min︱Distance spindle/table max. 1760 mm︱total power requirement 150 kVA︱weight of the machine ca. 40 t︱dimensions of the machine ca. 10,5 x 7,7 x 5,99 m︱

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equipped with: - CNC control Siemens Sinumerik 840 D - Hydraulical Shaping Head H2 - Chip Conveyor - Hydraulic Unit machine is not used for production work we done only gear cutting for trial purposes only 588h Operating- and 320h Cycle Time

max. wheel diameter 130 mm︱gear width 25 mm︱max. module 4 ︱Control Siemens 840 D ︱stroke up to 30 mm︱max. helix angle +/- 45 °︱spindle diameter 85 mm︱no. of strokes 500 - 2.500 Hub/min︱speed spindle max. 1.000 U/min.︱table bore diameter 160 mm︱total power requirement 48 kW︱weight of the machine ca. 10 t︱dimensions of the machine ca. 4,5 x 3,1 x 3,1 m︱

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Workpiece belt EWAB available Machine was operated with emulsion

max. wheel diameter 130 mm︱gear width 25 mm︱max. module 4 ︱control Siemens 840 C ︱spindle turning speed range 0 - 30 U/min︱max.helical angle +/- 45 °︱radial slide travel X 230 mm︱Y-axis (column - cross) +/- 25 mm︱z-travel 150 mm︱stroke length max. 30 mm︱table turning speeds 0 - 1000 U/min︱ram strokes 500 - 2500 Hub/min︱total power requirement 49 kW︱weight of the machine ca. 11,5 t︱dimensions of the machine ca. 6,4 x 4,5 x 4,4 m︱

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max. wheel diameter 400 mm︱gear width 120 mm︱max. module 0.5 mm︱min. module 6 mm︱Control Lorenz Universal BWO 785 CNC︱total power requirement 20 kW︱weight of the machine ca. 15 t︱dimensions of the machine ca. 3 x 4 x 3 m︱

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max. wheel diameter 120 mm︱max. module 3 ︱Control SINUMERIK 840 D ︱table diameter 145 mm︱table hole 80 mm︱rotary table speeds infinitely variable 0,03 - 50 U/min︱Distance of shafts -25 bis +180 mm︱pivoting angle 12 Grad︱max.helical angle 45 °︱number of strokes (double strokes) 1.500 - 3.000 DH/min︱work spindle speeds min./max. 0,0076 - 43 U/min︱stroke position adjustment 70 mm︱length of stroke min./max. 0 - 30 mm︱work-spindle diameter 85 mm︱taper of shaper cutter HSK 80 B ︱power capacity 7,5 kW︱total power requirement 30 KVA︱weight of the machine ca. 8 t︱dimensions of the machine ca. 4,3 x 2,8 x 2,9 m︱

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Tool: number of teeth = 1 - 200 module min. 0.05 Workpiece: number of teeth = 1- 1500 module min. 0.05

max. wheel diameter 120 mm︱max. module 3 ︱Control SINUMERIK 840 D ︱table diameter 145 mm︱table hole 80 mm︱rotary table speeds infinitely variable 0,03 - 50 U/min︱Distance of shafts -25 bis +180 mm︱pivoting angle 12 Grad︱max.helical angle 45 °︱number of strokes (double strokes) 1.500 - 3.000 DH/min︱work spindle speeds min./max. 0,0076 - 43 U/min︱stroke position adjustment 70 mm︱length of stroke min./max. 0 - 30 mm︱work-spindle diameter 85 mm︱taper of shaper cutter HSK 80 B ︱power capacity 7,5 kW︱total power requirement 30 KVA︱weight of the machine ca. 8 t︱dimensions of the machine ca. 120 m︱

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Tool: number of teeth = 1 - 200 module min. 0.05 Workpiece: number of teeth = 1- 1500 module min. 0.05 Counter holder rotatable with 4 positions Automatic workpiece changing device Linear workpiece conveyor

max. wheel diameter 130 mm︱gear width 25 mm︱max. module 4 ︱min. module 0,5 ︱Control Siemens 840 D︱strokes - infinitely variable 500-2500 Hub/min︱stroke 30 mm︱work-spindle diameter 85 mm︱total power requirement 49 kW︱weight of the machine ca. 11,5 t︱dimensions of the machine ca. 6,4x4,5x4,4 m︱

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Counterhold with hydraulically operated counter arm and Linear guides. For automatic ring loader, with 4 stations Swivel head!

max. wheel diameter 130 mm︱gear width 25 mm︱max. module 4 ︱min. module 0,5 ︱Control 840 D Siemens︱strokes - infinitely variable 500-2500 Hub/min︱stroke 30 mm︱column swivelling 0-12 Grad︱work-spindle diameter 85 mm︱total power requirement 49 kW︱weight of the machine ca. 11.5 t︱dimensions of the machine ca. 6,4 x 4,5 x 4,4 m︱

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ounterhold with hydraulically operated counter arm and Linear guides. For automatic ring loader, with 4 stations

max. wheel diameter 120 mm︱max. module 3 ︱Control SINUMERIK 840 D ︱table diameter 145 mm︱table hole 80 mm︱rotary table speeds infinitely variable 0,03 - 50 U/min︱Distance of shafts -25 bis +180 mm︱pivoting angle 12 Grad︱max.helical angle 45 °︱number of strokes (double strokes) 1.500 - 3.000 DH/min︱work spindle speeds min./max. 0,0076 - 43 U/min︱stroke position adjustment 70 mm︱length of stroke min./max. 0 - 30 mm︱work-spindle diameter 85 mm︱taper of shaper cutter HSK 80 B ︱power capacity 7,5 kW︱total power requirement 30 KVA︱weight of the machine ca. 8 t︱dimensions of the machine ca. 120 m︱

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Tool: number of teeth = 1 - 200 module min. 0.05 Workpiece: number of teeth = 1- 1500 module min. 0.05

max. wheel diameter 400 mm︱gear width 120 mm︱max. module 0.5 mm︱min. module 6 mm︱Control Lorenz Universal BWO 785 CNC︱total power requirement 20 kW︱weight of the machine ca. 15 t︱dimensions of the machine ca. 3 x 4 x 3 m︱

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max. wheel diameter 250 mm︱gear hobbing width -max. 25 mm︱pitch diameter - external toothing 120 mm︱pitch diameter - internal toothing 120 mm︱max. module 3,5 ︱adjustment of stroke 30 mm︱spindle diameter 85 mm︱taper Steilkegel PKP 45 ︱work piece table - Ø 160 mm︱table hole 63 mm︱strokes - infinitely variable 500 / 2500 Hub/min︱speed of workpiece max. 125 1/min.︱max.helical angle + / - 45 °︱swivel angle for work spindle + / - 45 °︱diameter of tools max. 125 mm︱table load capacity 1000 KG︱Minimum distance table surface - tool spindel 0 / + 180 mm︱Maximum distance table surface - tool spindel 200 mm︱Maximum distance table surface - tool spindel 350 mm︱control SINUMERIK 840 C SIEMENS︱

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motorized stroke, Workpiece magazine, automatic workpiece change, Chip conveyor (magnetic), Coolant system dialogue Program, fault diagnosis

max. wheel diameter 80 mm︱gear width 44 mm︱max. module 5 ︱min. module ︱Control SIEMENS 840 C ︱adjustment axis angle shaping sp. - wp table -0,5 - +0,5 °︱stroke range 250-1.500 DH/min︱centre distance table/shaping spindle -15 bis +170 mm︱max. stroke length 55 mm︱max. helix angle 45 ︱max. tool diameter 180 mm︱feeds: ︱feed rotation axis of workpiece (100 mm wp diam.) mm/min︱feed rotation axis of work piece (100 mm wp. diam. 10-15.700 mm/min︱feed center axis of machine column 1 - 3.750 mm/min︱ 23 kw︱voltage 400 V︱operating frequency 50 Hz︱control voltage 24 V DC︱total power requirement kW︱

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equipment · stroke positioning adjustment controlled by CNC · stroke length adjustment mechanical-manually · machine is fixed to the ground with specific damping shoes (part of the delivery scope) · oil mist exhaust system · tailstock · shaping spindle and lift of shaping head equipped with hydrostatic bearing

max. wheel diameter 150 mm︱gear width 42 mm︱max. module 5 ︱min. module 0,5 ︱Control Sinumerik 840 C ︱table diameter 250 mm︱table bore diameter 100 mm︱stroke adjustable from - to 0 - 50 mm︱stroke position adjustment 0 - 65 mm︱distance between table/spindle 274 / 339 mm︱strokes - infinitely variable 400 - 1800 Hub/min︱total power requirement 26 kW︱weight of the machine ca. 7,5 t︱dimensions of the machine ca. 5,2 x 2,3 x 2,7 m︱

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Straight slide guide Stroke length adjustment CNC controlled automatic loading 2 loading belt parts with handling EWAB "PS 800" from 2002 and 2005 Electrostatic suction IFE 2000 D from 1997 Spring elements

max. wheel diameter 160 mm︱gear width 50 mm︱max. module 4 ︱min. module ︱total power requirement 30 kW︱weight of the machine ca. 8.500 kg︱dimensions of the machine ca. m︱

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max. wheel diameter 150 mm︱gear width 50 mm︱max. module 4 ︱min. module 0.5 ︱Control Siemens 840 C ︱total power requirement 9 kW︱weight of the machine ca. 5 t︱dimensions of the machine ca. 3 x 3 x 3 m︱

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max. wheel diameter 180 mm︱gear width 52 mm︱max. module 5 ︱min. module 0,1 ︱stroke 60 mm︱no. of strokes 125 - 1250 Hub/min︱slotting head axial verfahrbar 335︱max. distance between table and spindle-nose 335 mm︱total power requirement 17 kW︱weight of the machine ca. 7,5 t︱dimensions of the machine ca. m︱

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max. wheel diameter 650 mm︱gear width 200 mm︱max. module 10 ︱min. module 1 ︱work accuracy DIN 6 ︱clamping table diameter 710 mm︱table bore diameter 150 mm︱number of strokes - stepless 35,5 - 560 c/min︱max. ram stroke 230 mm︱feeds 3,55 - 40 mm/min︱radial feed 0,8 - 9 mm/min︱work-spindle diameter 110 mm︱total power requirement 28,2 kW︱weight of the machine ca. 9 t︱dimensions of the machine ca. 3,8 x 2,3 x 2,5 m︱

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Gear shaping machine for the production of spur gears, for Internal and external gears - Built under licence from LORENZ and identical in construction to LORENZ LS 630 complete Modernisation + overhaul in 2012 with: - new painting - new electrical system from Telemecanique - Counter Holder - Chip conveyor - Coolant unit - change gears Not used in production again after overhaul

max. wheel diameter 150 mm︱gear width 50 mm︱max. module 3 ︱min. module 0.5 ︱Control Siemens 840 D ︱total power requirement 9 kW︱weight of the machine ca. 5 t︱dimensions of the machine ca. 3 x 3 x 3 m︱

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max. wheel diameter 500 mm︱gear width 125 mm︱max. module 8 mm︱min. module 1,5 mm︱min. wheel diameter 50 mm︱max. number of teeth 300 ︱max. angle of teeth 41 Grad︱table diameter 500 mm︱table bore diameter 120 mm︱tool diameter 125 mm︱ram stroke range Norm. Reihe 45-560 H/min︱ram stroke range Erh. Reihe 56-710 H/min︱total power requirement 15 kVA︱weight of the machine ca. 5200 kg︱dimensions of the machine ca. 2,51 x 1,47 x 1,99 m︱

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- change gears - documentation

max. wheel diameter 420 mm︱gear width 120 mm︱max. module 7 ︱min. module 0,5 ︱table diameter 400 mm︱stroke length max. 0 - 115 mm︱work-spindle diameter 100 mm︱number of teeth 12 - 150 ︱table hole 125 mm︱max. ram stroke 125 mm︱gear hobbing diameter - external 420 mm︱gear hobbing diameter - internal 370 mm︱Control Fanuc 0i-MC ︱total power requirement kW︱weight of the machine ca. 9,5 t︱dimensions of the machine ca. 3,6 x 3,2 x 3,1 m︱

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equipped with: - CNC Control Fanuc 0i-MC and Fanuc Motors (new in 07/2007) - Loading System for Workpieces 2 machines available

max. wheel diameter 420 mm︱gear width 120 mm︱max. module 8 ︱min. module 0,5 ︱control BWO CNC︱no. of strokes 32-800 Hub/min︱total power requirement 50 kW︱weight of the machine ca. 9 t︱dimensions of the machine ca. 5,3 x 3,9 x 3,4 m︱

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Machines increase 100 mm intermediate plate automatic Hublageverstellung automatic Hublängeverstellung 5 axis controlled machine BWO last type C, D, X, Z, L axes are CNC

max. wheel diameter 800 mm︱gear width 170 mm︱max. module 12 ︱min. module 1 ︱max. number of teeth 400 ︱min. number of teeth 10 ︱max. angle of teeth 23 mm︱max. ram stroke 200 mm︱dia. of shaper cutter 200 mm︱dividing plate diameter 672 mm︱taper Morse Nr. 5 ︱faceplate diameter 800 mm︱Length movement of the table 700 mm︱double strokes/min. 33 - 188 Stück︱electrics - voltage/frequency 380 / 50 V/Hz︱workpiece height max. 300 mm︱total power requirement 15 kW︱weight of the machine ca. 10,5 t︱dimensions of the machine ca. 3,2 x 1,8 x 2,7 m︱

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Gear Shaper for internal and external gears max. 800 mm dia. with: - Program control via cams - set of change gears - manual Machine was used only for Prototype and Test Gears

max. wheel diameter 3080 mm︱gear width 870 mm︱max. module 50 ︱min. module 25 ︱min. wheel diameter 200 mm︱max. number of teeth 1000 ︱min. number of teeth 12 ︱tool length - max. 312 mm︱min. ram stroke 70 mm︱dividing plate diameter 1116 mm︱table bore diameter 420 mm︱table travel max. 2x460 = 920 mm︱ram stroke speed 3,2 - 40 m/min.︱max. ram stroke 700 mm︱table load 15000 kg︱depth of hole 1200 mm︱max. dia. of teeth cutting 2940 mm︱clamping table diameter 1100 mm︱max.helical angle 35 °︱total power requirement 71 kW︱

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Equipment/Accessories: chip conveyor Local rim support (bed mounted) Internal gear cutting attachment JVS-250 Work base plate Ø1800 mm Longitudinal Correction Device The machine is practically new and will be delivered with a precision chart. Cutting quality DIN 7! The main characteristics of the machine are excellent accuracy and high versatility in producing external gears, internal gears, herringbone gears, double helical gears and gear racks. The outstanding economy of the MAAG SH 250/300 S derives from the high metal removal rate (for material until 1400 N/mm2 and 400 HB) and simplicity of form and long tool life of the roughing cutter, which keeps the tooling costs extremely low. After the roughing operation, the gear teeth are finished machined in the same set-up by the generating method. And that makes it in most of all cases possible, to avoid grinding. With the full swivel cutter ram, any desired helix angle can be set. The finishing generating operation yields a very good tooth accuracy in short machining time. The machining cycles for the plunge cut and the generating operations take place automatically. The vertical working range is so large that even double-helical gears can usually be completely machined without altering the set-up. The cutter ram is driven by a DC reversible motor via a 7-start spindle. Helical gears or double helical gears with a small run-out groove could be cut by a helical rack shaped cutter. When using the swivelling cutter holder for cutting gears with great helix angles the ram stroke could be highly reduced.