Metal Processing - Gear Shaping Machine

max. wheel diameter 265 mm︱gear width . mm︱max. module 6 ︱min. module 0,3 ︱Control ︱total power requirement kW︱weight of the machine ca. 7,3 t︱dimensions of the machine ca. m︱

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max. wheel diameter 508 mm︱gear width 203,2 mm︱max. module - ︱min. module - ︱dayligth 431,8 mm︱Control Fanuc 15M ︱pitch 76,2 DP ︱helix angle 40 Grad︱work table diameter 500 ︱spindle bore 230 mm︱workpiece weight 900 kg︱total power requirement 19 kVA︱weight of the machine ca. 11 t︱dimensions of the machine ca. 2,15 x 1,8 x 3 mm︱

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for internal and external spur and helical Gears, splines, pinions equipped with: - CNC Control FANUC 15M (6 Axis) The Hyperloop system has been replaced with a Fanuc 15M 6-Axis "CNC" Controller motors and Drives. The Fanuc CNC will control the following axis: - Work table rotation (no change gears required) - Cutter spindle rotation - Work table infeed - Cutter spindle stroking speed - Stroke position - Stroke length adjustment (from CNC controller, not the top of machine) Manual pulse generator-(MPG) controls all six "CNC" axis including stroke length adjustment - Special Mounted work table with self centering chuck fixture - Chip conveyor - Coolant tank - Electrical panel w/ A/C units - Hydraulic unit with Heat exchanger - Both work and cutter spindle have rapid rotation for indicating purposes - Four cut capability selectable for 1-cut, 2-cut, 3-cut, & 4 cut operations with stroking speed, depth feed rate, depth of cut and rotary feed infinitely variable and preset for each cut High output, quick return, infinitely variable stroking drive with adj,return ratios as follows: 12 to 300 SPM at 2:1 ratio / 12 to 250 SPM at 3:1 ratio Rotary feed: The custom software on the Fanuc controller allows direct input of rotary feeds for each cut. Digressive Infeed (infeed per stroke diminishing from a preset high valueat beginning of cut to a preset low value at depth) - Adjustable cutter positioning at top of stroke - Crowning and taper capability via back off cam - Complete "Hydrostroke" hydraulic power unit - Constant pressurized lubrication to all working elements - Mechanical straight spur guide for cutter spindle - Cutter spindle adaptor - Guards, covers, misc. - Magnetic chip conveyor - Fully air-condition electrical cabinet Maximum distance centerline of cutter spindle to centerline of work spindle: 409mm Minimum distance centerline of cutter spindle to centerline of work spindle: 20,5mm Maximum distance from work spindle face to bottom of cutter spindle in maximum upper position: 750mm

max. wheel diameter 2500 mm︱gear width 510 mm︱max. module 25 ︱max. wheel diameter 2600 mm︱spindle bore 310 mm︱total power requirement 30 kW︱weight of the machine ca. 22 t︱dimensions of the machine ca. 5150x3000x2400 m︱

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max. wheel diameter 2000 mm︱gear width 600 mm︱max. module 24 ︱min. module - ︱table diameter 1870 mm︱table load 30 t︱table turning speeds 0 - 6 U/min︱radial slide travel 1170 mm︱feed length X-Achse 1170 / 920 mm︱feed length z-Achse 1100 mm︱Control Siemens Sinumerik 840 D ︱inserted tooth milling cutter dia. 300 mm︱spindle cone HSK A 100 ︱stroke length max. 0 - 650 mm︱cutting speed 0 - 30 m/min︱Distance spindle/table max. 1760 mm︱total power requirement 150 kVA︱weight of the machine ca. 40 t︱dimensions of the machine ca. 10,5 x 7,7 x 5,99 m︱

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equipped with: - CNC control Siemens Sinumerik 840 D - Hydraulical Shaping Head H2 - Chip Conveyor - Hydraulic Unit machine is not used for production work we done only gear cutting for trial purposes only 588h Operating- and 320h Cycle Time

max. wheel diameter 600 mm︱gear width 240 mm︱max. module 12 mm︱Control Siemens 840 D ︱table diameter 700 mm︱table hole 220 mm︱table speed max. 20 1/min︱workpiece dia. 700 mm︱axial travel 600 mm︱slotting head ︱stroke length max. 240 mm︱no. of strokes 50-550 DH/min.︱traversing speed 1800 mm/min︱stroke drive 37 kW︱work-spindle diameter 120 mm︱range of angles +/- 0,15 °︱weight 21000 kg︱

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Technical details: - control: CNC Siemens 840D - max. radial velocity acc. to diameter 100mm: 4000 mm/min - Centre distance cutter spindle/work table: 0-480 mm - Axis angle cutter spindle/work table in conjunction with column swivel axis: +/- 0.28° - Stroke position range cutter head slide: 300-1050 mm

max. wheel diameter 130 mm︱gear width 25 mm︱max. module 4 ︱Control Siemens 840 D ︱stroke up to 30 mm︱max. helix angle +/- 45 °︱spindle diameter 85 mm︱no. of strokes 500 - 2.500 Hub/min︱speed spindle max. 1.000 U/min.︱table bore diameter 160 mm︱total power requirement 48 kW︱weight of the machine ca. 10 t︱dimensions of the machine ca. 4,5 x 3,1 x 3,1 m︱

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Workpiece belt EWAB available Machine was operated with emulsion

max. wheel diameter 120 mm︱max. module 3 ︱Control SINUMERIK 840 D ︱table diameter 145 mm︱table hole 80 mm︱rotary table speeds infinitely variable 0,03 - 50 U/min︱Distance of shafts -25 bis +180 mm︱pivoting angle 12 Grad︱max.helical angle 45 °︱number of strokes (double strokes) 1.500 - 3.000 DH/min︱work spindle speeds min./max. 0,0076 - 43 U/min︱stroke position adjustment 70 mm︱length of stroke min./max. 0 - 30 mm︱work-spindle diameter 85 mm︱taper of shaper cutter HSK 80 B ︱power capacity 7,5 kW︱total power requirement 30 KVA︱weight of the machine ca. 8 t︱dimensions of the machine ca. 4,3 x 2,8 x 2,9 m︱

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Tool: number of teeth = 1 - 200 module min. 0.05 Workpiece: number of teeth = 1- 1500 module min. 0.05

max. wheel diameter 120 mm︱max. module 3 ︱Control SINUMERIK 840 D ︱table diameter 145 mm︱table hole 80 mm︱rotary table speeds infinitely variable 0,03 - 50 U/min︱Distance of shafts -25 bis +180 mm︱pivoting angle 12 Grad︱max.helical angle 45 °︱number of strokes (double strokes) 1.500 - 3.000 DH/min︱work spindle speeds min./max. 0,0076 - 43 U/min︱stroke position adjustment 70 mm︱length of stroke min./max. 0 - 30 mm︱work-spindle diameter 85 mm︱taper of shaper cutter HSK 80 B ︱power capacity 7,5 kW︱total power requirement 30 KVA︱weight of the machine ca. 8 t︱dimensions of the machine ca. 120 m︱

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Tool: number of teeth = 1 - 200 module min. 0.05 Workpiece: number of teeth = 1- 1500 module min. 0.05

max. wheel diameter 300 mm︱gear width 100 mm︱max. module 6 ︱min. module 0,5 ︱Control Siemens 840 C︱strokes - infinitely variable 80-800 Hub/min︱total power requirement 50 kW︱weight of the machine ca. 10,5 t︱dimensions of the machine ca. 3,5x2x3,0 m︱

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with electronic helicel guide colum inclination range -0,5 -11,5 degree with traveling steady

max. wheel diameter 130 mm︱gear width 25 mm︱max. module 4 ︱min. module 0,5 ︱Control Siemens 840 D︱strokes - infinitely variable 500-2500 Hub/min︱stroke 30 mm︱work-spindle diameter 85 mm︱total power requirement 49 kW︱weight of the machine ca. 11,5 t︱dimensions of the machine ca. 6,4x4,5x4,4 m︱

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Counterhold with hydraulically operated counter arm and Linear guides. For automatic ring loader, with 4 stations Swivel head!

max. wheel diameter 130 mm︱gear width 25 mm︱max. module 4 ︱min. module 0,5 ︱Control 840 D Siemens︱strokes - infinitely variable 500-2500 Hub/min︱stroke 30 mm︱column swivelling 0-12 Grad︱work-spindle diameter 85 mm︱total power requirement 49 kW︱weight of the machine ca. 11.5 t︱dimensions of the machine ca. 6,4 x 4,5 x 4,4 m︱

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ounterhold with hydraulically operated counter arm and Linear guides. For automatic ring loader, with 4 stations

max. wheel diameter 630 mm︱gear width 200 mm︱max. module 8 ︱Control Fanuc Series 15-M ︱table diameter 690 mm︱stroke length max. 200 mm︱stroke 200 mm︱spindle diameter 139,9 mm︱work table diameter 690 mm︱table hole 235 (300) mm︱dimensions 5200x4700x3364 mm︱weight of the machine ca. 10 t︱

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- 8-fold toolchanger - chip conveyor - hydraulic workpiece clamping system

max. wheel diameter 120 mm︱max. module 3 ︱Control SINUMERIK 840 D ︱table diameter 145 mm︱table hole 80 mm︱rotary table speeds infinitely variable 0,03 - 50 U/min︱Distance of shafts -25 bis +180 mm︱pivoting angle 12 Grad︱max.helical angle 45 °︱number of strokes (double strokes) 1.500 - 3.000 DH/min︱work spindle speeds min./max. 0,0076 - 43 U/min︱stroke position adjustment 70 mm︱length of stroke min./max. 0 - 30 mm︱work-spindle diameter 85 mm︱taper of shaper cutter HSK 80 B ︱power capacity 7,5 kW︱total power requirement 30 KVA︱weight of the machine ca. 8 t︱dimensions of the machine ca. 120 m︱

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Tool: number of teeth = 1 - 200 module min. 0.05 Workpiece: number of teeth = 1- 1500 module min. 0.05

max. wheel diameter 180 mm︱gear width 42 mm︱max. module 5 ︱min. module 0,1 ︱stroke 60 mm︱no. of strokes 125 - 1250 Hub/min︱max. distance between table and spindle-nose 335 mm︱Control BWO ︱number of teeth 5 - 200 ︱x-travel + 175 / - 30 mm︱z-travel 150 mm︱total power requirement 44 kVA︱weight of the machine ca. 7,5 t︱dimensions of the machine ca. - m︱

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2001 general overhauled, electrical and mechanical for internal and external toothing - CNC Control BWO with Siemens Simodrive 611 - automatic workpiece feed - for internal toothing workpiece-dia 280mm and pitch circle-dia 60mm +

max. wheel diameter 400 mm︱gear width ca. 120 mm︱max. module 8 ︱Control Fanuc Series 15M ︱Oscillation lenght 125 mm︱dimensions 4800x4400x2975 mm︱weight of the machine ca. 10 t︱

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- with chip conveyor and tool changer - hydraulic workpiece clamping system

max. wheel diameter 400 mm︱gear width ca. 120 mm︱max. module 8 ︱Control Fanuc Series 15M ︱Oscillation lenght 125 mm︱dimensions 4800x4400x2975 mm︱weight of the machine ca. 10 t︱

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- with chip conveyor and tool changer - hydraulic workpiece clamping system

max. wheel diameter 630 mm︱gear width 200 mm︱max. module 8 ︱Control Fanuc Series 15M ︱table diameter 690 mm︱Oscillation lenght 200 mm︱spindle diameter 139,9 mm︱table hole 235 (300) mm︱weight of the machine ca. 12 t︱dimensions of the machine ca. 5200x4700x3364 m︱

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max. wheel diameter 250 mm︱gear hobbing width -max. 25 mm︱pitch diameter - external toothing 120 mm︱pitch diameter - internal toothing 120 mm︱max. module 3,5 ︱adjustment of stroke 30 mm︱spindle diameter 85 mm︱taper Steilkegel PKP 45 ︱work piece table - Ø 160 mm︱table hole 63 mm︱strokes - infinitely variable 500 / 2500 Hub/min︱speed of workpiece max. 125 1/min.︱max.helical angle + / - 45 °︱swivel angle for work spindle + / - 45 °︱diameter of tools max. 125 mm︱table load capacity 1000 KG︱Minimum distance table surface - tool spindel 0 / + 180 mm︱Maximum distance table surface - tool spindel 200 mm︱Maximum distance table surface - tool spindel 350 mm︱control SINUMERIK 840 C SIEMENS︱

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motorized stroke, Workpiece magazine, automatic workpiece change, Chip conveyor (magnetic), Coolant system dialogue Program, fault diagnosis

max. wheel diameter 80 mm︱gear width 44 mm︱max. module 5 ︱min. module ︱Control SIEMENS 840 C ︱adjustment axis angle shaping sp. - wp table -0,5 - +0,5 °︱stroke range 250-1.500 DH/min︱centre distance table/shaping spindle -15 bis +170 mm︱max. stroke length 55 mm︱max. helix angle 45 ︱max. tool diameter 180 mm︱feeds: ︱feed rotation axis of workpiece (100 mm wp diam.) mm/min︱feed rotation axis of work piece (100 mm wp. diam. 10-15.700 mm/min︱feed center axis of machine column 1 - 3.750 mm/min︱ 23 kw︱voltage 400 V︱operating frequency 50 Hz︱control voltage 24 V DC︱total power requirement kW︱

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equipment · stroke positioning adjustment controlled by CNC · stroke length adjustment mechanical-manually · machine is fixed to the ground with specific damping shoes (part of the delivery scope) · oil mist exhaust system · tailstock · shaping spindle and lift of shaping head equipped with hydrostatic bearing

max. wheel diameter 630 mm︱gear width 200 mm︱max. module 8 ︱Control Fanuc Series 15-M ︱table diameter 690 mm︱stroke length max. 200 mm︱stroke 200 mm︱spindle diameter 139,9 mm︱work table diameter 690 mm︱table hole 235 (300) mm︱dimensions 5200x4700x3364 m︱weight of the machine ca. 12 t︱

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There are two identical machines (year of make 1999) available. Equipment / Accessories: - 8-fold toolchanger - chip conveyor - hydraulic workpiece clamping system

max. wheel diameter 630 mm︱gear width 200 mm︱max. module 12 ︱min. module 0,5 ︱Control Siemens 840 C︱stroke length max. 230 mm︱taper of shaper cutter MK 5 ︱stroke position adjustment 250 mm︱table hole 400 mm︱strokes - infinitely variable 15 - 510 Hub/min︱table diameter 735 mm︱total power requirement 37 kW︱weight of the machine ca. 13 t︱dimensions of the machine ca. 4x3x2,8 m︱

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Raizer block.

max. wheel diameter 160 mm︱gear width 50 mm︱max. module 4 ︱min. module ︱total power requirement 30 kW︱weight of the machine ca. 8.500 kg︱dimensions of the machine ca. m︱

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max. wheel diameter 650 mm︱gear width 200 mm︱max. module 10 ︱min. module 1 ︱work accuracy DIN 6 ︱clamping table diameter 710 mm︱table bore diameter 150 mm︱number of strokes - stepless 35,5 - 560 c/min︱max. ram stroke 230 mm︱feeds 3,55 - 40 mm/min︱radial feed 0,8 - 9 mm/min︱work-spindle diameter 110 mm︱total power requirement 28,2 kW︱weight of the machine ca. 9 t︱dimensions of the machine ca. 3,8 x 2,3 x 2,5 m︱

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Gear shaping machine for the production of spur gears, for Internal and external gears - Built under licence from LORENZ and identical in construction to LORENZ LS 630 Modernisation + partial overhaul in 2012 with: - new painting - new electrical system from Telemecanique - Counter Holder - Chip conveyor - Coolant unit - change gears, clamping mandrels Not used in production again after overhaul

max. wheel diameter 800 mm︱gear width 170 mm︱max. module 12 ︱min. module 1 ︱max. number of teeth 400 ︱min. number of teeth 10 ︱max. angle of teeth 23 mm︱max. ram stroke 200 mm︱dia. of shaper cutter 200 mm︱dividing plate diameter 672 mm︱taper Morse Nr. 5 ︱faceplate diameter 800 mm︱Length movement of the table 700 mm︱double strokes/min. 33 - 188 Stück︱electrics - voltage/frequency 380 / 50 V/Hz︱workpiece height max. 300 mm︱table bore diameter 120 mm︱total power requirement 15 kW︱weight of the machine ca. 10,5 t︱dimensions of the machine ca. 3,1 x 1,8 x 2,6 m︱

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Gear Shaper for internal and external gears max. 800 mm dia. with: set of change gears, handbooks etc. working accuracy approx. DIN 8 - under power ex warehouse - excellent condition