Gear cutting machines

max. wheel diameter 275 mm︱gear width 150 mm︱max. module 6 ︱min. module 1,5 ︱total power requirement 62 kW︱weight of the machine ca. 12 t︱dimensions of the machine ca. 4,7x4,4x2,45 m︱

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max. wheel diameter mm gear width mm max. module 6 min. module 1.5 max. workpiece diameter 275 mm tooth width max. 5.5 mm spiral angle 0 - 60 ° number of teeth 5 - 120 transmission ratio min. 1:1 transmission ratio max. 1:10 milling drive motor 20 kW workpiece drive 14.5 kW total power requirement 62 kVA weight of the machine ca. 12 t dimensions of the machine ca. 4,7 x 4,387 x 2,45 m Tool spindle (D-axis) - workpiece spindle speed (infinitely) 60 to 350 [...] Tool positioning axis (E-axis) - swivel range 0 to 360° - swivel speed max. 19.5°/s Workpiece spindle (B-axis) - mounting diameter outer cone (1: 4) 140 mm - standard internal cone (1:20) 99.218 mm - workpiece spindle speed max. 300 [...] - workpiece spindle passage 90 mm Workpiece positioning axis (Y-axis) - travel 870 mm - speed max. 4.5 m/min Roller rotation axis (A-axis) - swivel range 315° - swivel speed max. 40°/s Axis intersection (Z-axis) - travel range max. +/- 50 mm - speed max. 0.657 m/min Workpiece swivel axis (C-axis) - swivel range -8.5 to 98° - swivel speed max. 21.5 °/s Milling depth axis (X-axis) - travel from -25 to 640 mm - max. speed 6 m/min Machinen distance (V-axis) - travel 150 mm - speed max. 1.6 m/min

max. wheel diameter 275 mm︱gear width 150 mm︱max. module 6 ︱min. module 1.5 ︱max. workpiece diameter 275 mm︱tooth width max. 5.5 mm︱spiral angle 0 - 60 °︱number of teeth 5 - 120 ︱transmission ratio min. 1:1 ︱transmission ratio max. 1:10 ︱milling drive motor 20 kW︱workpiece drive 14.5 kW︱total power requirement 62 kVA︱weight of the machine ca. 12 t︱dimensions of the machine ca. 4,7 x 4,387 x 2,45 m︱

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Tool spindle (D-axis) - workpiece spindle speed (infinitely) 60 to 350 r.p.m. Tool positioning axis (E-axis) - swivel range 0 to 360° - swivel speed max. 19.5°/s Workpiece spindle (B-axis) - mounting diameter outer cone (1: 4) 140 mm - standard internal cone (1:20) 99.218 mm - workpiece spindle speed max. 300 r.p.m. - workpiece spindle passage 90 mm Workpiece positioning axis (Y-axis) - travel 870 mm - speed max. 4.5 m/min Roller rotation axis (A-axis) - swivel range 315° - swivel speed max. 40°/s Axis intersection (Z-axis) - travel range max. +/- 50 mm - speed max. 0.657 m/min Workpiece swivel axis (C-axis) - swivel range -8.5 to 98° - swivel speed max. 21.5 °/s Milling depth axis (X-axis) - travel from -25 to 640 mm - max. speed 6 m/min Machinen distance (V-axis) - travel 150 mm - speed max. 1.6 m/min - 13 milling cutters included -

workpiece diameter 540 mm︱tooth width 78 mm︱reale modul 12 ︱min. module ︱cone distance 270 mm︱no. of teeth 6 - 100 ︱taper setting angle of the workpiece column -10 / +90 °︱axis adjustment +/- 80 mm︱blade cutter head diameter 6 - 16 "︱radial adjust.(inserted tooth milling cutter) 225 mm︱Zahntiefe 34 mm︱apex to spindle nose 80 - 450 mm︱inclination Frässpindel 0 - 34 °︱milling head speed 56 - 280 U/min︱electrics - voltage/frequency 380 / 50 V/Hz︱dimensions of the machine ca. 3,4 x 2 x 2,3 m︱total power requirement 16 kW︱weight of the machine ca. 12 t︱

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ARCOID Machine with: change gears chip conveyor

max. wheel diameter 540 mm︱gear width 78 mm︱max. module 16 ︱min. module 1 ︱number of teeth 6-100 ︱min/max. pitch cone length 270 mm︱min/max. pitch cone angle 90 °︱milling spindle turning speed range: 23 - 224 U/min︱axial displacment of the toolpiece spindle +/- 80 mm︱blade cutter head diameter 6 - 12 "︱roll feed 0,8 - 5,6 °/sec︱depth feed 0,5 - 6 mm/min︱tooth depth adjustment 36 mm︱power capacity 16 kW︱weight of the machine ca. 12 t︱dimensions of the machine ca. 2,9 x 3,0 x 2,0 m︱

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Taper setting angle of work-carrier -10 - +90 ° Pitch cone angle, max. 90 ° Inclination of cutter spindle 0 - 30 ° Accessories / Special Features * This is a universal machine which, in one mounting, can be set for roughing and finishing of gears. * Hydraulic workpiece clamping, spindle bore 160 mm. * Complete set of change gears. * Cooling equipment with chip conveyor.

max. wheel diameter 216 mm︱tooth width 32 mm︱max. module 6,35 ︱ratio 1 : 10 ︱no. of teeth 5 - 97 ︱cutter speeds 54-413 U/min︱feeds 4,9 - 68,8 sec/zahn︱main drive 4 kW︱taper angle -12 -- +90 Grad︱spiral angle 0-30 °︱cone distance (outside) 108 mm︱total power requirement 5 kW︱weight of the machine ca. 6,5 t︱dimensions of the machine ca. 2,13 x 1,55 x 1,67 m︱

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equipped with: - set of change gears - Tooling according to Pictures

Rad-Ý - max. 630 mm︱gear width 100 mm︱max. module 8 mm︱min. module 3,5 mm︱swival range +/- 0-90 °︱distance of workpiece spindle-taper cone 315 mm︱turning speed range 18-111 U/min︱roll feed 1-50 °/min︱plunge feed hydr. stepless 0,1-5 mm/min︱electrics - voltage/frequency 380/50 V/Hz︱total power requirement 30 kW︱weight of the machine ca. 20 t︱dimensions of the machine ca. 4,8 x 2,3 x 2,4 m︱

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max. wheel diameter 630 mm︱gear width 120 mm︱max. module 12 ︱min. module 2,2 ︱max. number of teeth 120 ︱min. number of teeth 5 ︱weight of the machine ca. 16 t︱dimensions of the machine ca. 4750 x 2300 x 2600 mm m︱

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workpiece diameter 500 mm︱tooth width 71 mm︱max. module 12 ︱min. module 1 ︱cone distance 250 mm︱number of teeth 6 - 100 ︱pressure angle 15 - 30 °︱min/max. pitch cone angle 0 - 90 °︱milling head speed 25 - 56 U/min︱blade cutter head diameter 450 mm︱radial adjustment 30 - 220 mm︱gear feeds (infintely stepless variable) 0,63 - 2,5 mm/sec︱cutting speed 35-75 m/min︱workpiece turning speeds 0,16 - 45 U/min︱workpiece weight 110 kg︱dist. cutter spindle - workpiece spindle 80 - 450 mm︱Control Siemens 840D ︱electrics - voltage/frequency 400 / 50 V/Hz︱total power requirement 15 kVA︱weight of the machine ca. 11 t︱

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2011 retrofited and modernized - with new Electric, CNC Control, Software etc by Serwema - CNC control Siemens Sinumerik 840 D - chip coveyor - 1 set Cutter Head

max. wheel diameter 238 (260) mm︱tooth width 60 mm︱max. module 10 ︱min. module 1,5 ︱min. workpiece diameter 12 mm︱min/max. pitch cone angle 0 - 85 °︱cone distance 130 mm︱no. of teeth 6- 99 ︱blade cutter head diameter 600 mm︱number of blades 2 x 36 ︱total power requirement ca 18 kW︱weight of the machine ca. 6,6 t︱

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2 Machines available year of make 1984 & 1986 Machines are both dismantled and stored

max. wheel diameter 620 mm︱gear width 90 mm︱max. module 10 (12) mm︱milling spindle turning speed range: 28-90 U/min.︱Overall size 3.150 x 1.900 x 2.400 mm︱Power connection 14 kVA︱weight of the machine ca. 12.000 kg︱

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pitch diameter - ratio 406,4 mm︱gear width 63,5 mm︱max. module 10,16 ︱min. module 1,6 ︱cone distance min./max. 12,7 / 177,8 mm︱ratio 10 : 1 ︱min/max. pitch cone angle 5°42' - 84°18' °︱cutter speeds 24 - 67 m/min︱feeds 7,2 - 66,3 sek/zahn︱no. of teeth 5 - 150 ︱pressure angle 20 - 22,5 - 25 °︱total power requirement ca 10 kW︱weight of the machine ca. 10,5 t︱dimensions of the machine ca. 2,54 x 1,95 x 1,65 m︱

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equipped with: - set of change gears - Hydraulic Chucking - Guards - Coolant

max. wheel diameter 180 mm︱gear width 60 mm︱max. module 8 / 10 ︱min. module 1,5 ︱tooth length max. 16 mm︱no. of teeth Segment 6 ︱no. of teeth Vollrundung 6-30 ︱pivoting angle 0 - 10 °︱inserted tooth milling cutter dia. 600 mm︱cutting speed Frässpindel 48-78 m/min︱root circle dia. min. 50 mm︱electrics - voltage/frequency 380 / 50 V/Hz︱total power requirement 16 kW︱weight of the machine ca. 7,6 t︱

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Segmental Gear Generating Machine - specifically for rational production of tapered or cylindrical segmental gears, such as steering sector shafts. This model also operates to the generating-indexing method and permits tooth thickness modifications on the centre Tooth. with chip conveyor and handbooks ex works South Americ

max. wheel diameter 152 mm︱gear width 14,8 mm︱max. module 2,5 ︱total power requirement 20 kW︱weight of the machine ca. 9,5 t︱dimensions of the machine ca. 3,2 x 2,3 x 2 m︱

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Max. height of teeth 14,8 mm Max. external Ø of workpiece 152 mm Max. external Ø of workpiece, w. automatic loading device 102 mm Root angle, min. / max. 15 / 44 ° Tooth width 28 mm No. of teeth 8 - 50 Cutter speeds 32.6 - 49.7 mm Workpiece feeds per tooth 2 - 3.1 sec Workspindle bore 22 mm Accessories / Special Features - Automatic roughing and finishing cycles. - Various tools and other accessories. - Coolant device

ratio of transmission 10:1 ︱min. number of teeth 3 ︱max. number of teeth 200 ︱range of tooth size 20 mm︱tooth width max. 58 mm︱diameter of tools min 69,85 mm︱diameter of tools max. 230 mm︱x-axis 325 mm︱y-axis 350 mm︱z-axis 470 mm︱work piece table - Ø 212,71 mm︱b-axis + 90,1 / - 1 °︱Control 160 i - MB FANUC︱total power requirement 75 kW︱weight of the machine ca. 10.000 Kg︱dimensions of the machine ca. 6,10 x 4,40 x 3,30 m︱

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Coolant system Hoffmann DO 150 Oil mist suction ELBARON Fire extinguishing system

ratio of transmission 10:1 ︱min. number of teeth 3 ︱max. number of teeth 200 ︱range of tooth size 20 mm︱tooth width max. 58 mm︱diameter of tools min 69,85 mm︱diameter of tools max. 230 mm︱x-axis 325 mm︱y-axis 350 mm︱z-axis 470 mm︱work piece table - Ø 212,71 mm︱b-axis + 90,1 / - 1 °︱Control SIN 840 D SIEMENS︱total power requirement 75 kW︱weight of the machine ca. 10.000 Kg︱dimensions of the machine ca. 6,10 x 4,40 x 3,30 m︱

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Coolant system Hoffmann DO 150 Oil mist suction ELBARON Fire extinguishing system

max. wheel diameter 300 mm︱max. module 8 ︱min. module 0,7 ︱Control SINUMERIK 840 D ︱min/max. pitch cone angle - 90 / + 90 °︱workpiece spindle - bore 127 mm︱grinding wheel diameter 50 - 230 mm︱spindle speeds (infinitely variable) 7.500 U/min︱work piece spindle speed 700 U/min︱total power requirement 146 kW︱weight of the machine ca. 21 t︱dimensions of the machine ca. 5,5 x 3,6 x 3,1 m︱

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with filtration system ADF 1.0 from Hoffmann A precision grinding machine for the machining of spiral bevel gears according to the systems Klingelnberg, Wiener, Oerlikon, Gleason, as well as for the machining of front couplings and curvic couplings. There is software installed for Gleason (conical tooth height) + oversize measurement control

max. wheel diameter 300 mm︱gear width 60 mm︱max. module 8 ︱min. module 0,7 ︱control Siemens 840 D ︱total power requirement 146 kW︱weight of the machine ca. 21 t︱dimensions of the machine ca. m︱

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TECHNICAL DETAILS max. wheel diameter 300 mm gear width ca. 60 mm max. module 8 min. module 0,7 Control SIEMENS 840 D min/max. pitch cone angle - 90 ... + 90 ° workpiece spindle - bore 127 mm grinding wheel diameter 50 - 230 mm spindle speeds (infinitely variable) 7500 U/min work piece spindle speed 700 U/min total power requirement 146 kW weight of the machine ca. 21 t dimensions of the machine ca. 5,5 x 3,6 x 3,1 m Precision Grinding Machine for the machining of spiral bevel gears according to the systems Klingelnberg, Wiener, Oerlikon, Gleason, as well as for the machining of front clutches and curvic couplings. Equipment / Accessories: Hoffmann Filteranlage ERK330-V-2-S

max. wheel diameter 300 mm︱gear width ca. 60 mm︱max. module 8 ︱min. module 0,7 ︱Control SIEMENS 840 D︱min/max. pitch cone angle - 90 ... + 90 °︱workpiece spindle - bore 127 mm︱grinding wheel diameter 50 - 230 mm︱spindle speeds (infinitely variable) 7500 U/min︱work piece spindle speed 700 U/min︱total power requirement 146 kW︱weight of the machine ca. 21 t︱dimensions of the machine ca. 5,5 x 3,6 x 3,1 m︱

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Precision Grinding Machine for the machining of spiral bevel gears according to the systems Klingelnberg, Wiener, Oerlikon, Gleason, as well as for the machining of front clutches and curvic couplings. Equipment / Accessories: Hoffmann Filteranlage ERK330-V-2-S

ratio of transmission 10 : 1 ︱workpiece spindle swivable +/- - 5 / + 90 °︱range of tooth size 16mm mm︱tooth width 40,65 mm︱number of teeth 5 - 200 incl. ︱max. pitch circle 215,90 mm︱x-axis -152 / 102 mm︱y-axis -102 / 178 mm︱z-axis 51 / 304 mm︱control 150-M FANUC︱weight of machine 10,2 t︱dimensions of the machine ca. 2,50 x 1,70 x 2,40 m︱total power requirement 35 kW︱

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CNC- grinder for spiral- and hypoid bevel gear, GE Fanuc 150-M Control - without coolant unit!

max. wheel diameter 215 mm︱gear width 40,65 mm︱max. module ︱total power requirement 20 kW︱weight of the machine ca. 10 t︱

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Max. external Ø of workpiece 215 mm Tooth profile, height x width 16 x 40.65 mm No. of teeth 5 - 200 Max. tooth ratio 1 : 10 Grinding wheel Ø 51 - 190 mm Grinding wheel speeds 1,000 - 6,000 rpm X Axis (horizontal) 152 mm Y Axis (vertical) 178 mm Z Axis (slide base plate) 304 mm Distance from middle of machine to middle of workspindle 115 mm Axial speed 125 mm/sec Workpiece speeds 0 - 30 rpm Workspindle bore, conical 3 29/32 inch Total electrical load 20 kW - 380 V - 50 Hz Weight, approx. 10,000 kg Accessories / Special Features * FANUC CNC Control, Model 150 MB, for 7 axes, with monitor and direct input. Automatic calculation of all workpiece and grinding parameters. * Extensive coolant equipment with filter system, band filter, etc. * Driven grinding wheel dressing device with CNC dressing control for automatic compensation of form and diameter after every dressing. * Gear grinding is effected either in single component operation using a conical cup wheel (Gleason 30°), or with a cylindrical cup wheel. These grinding wheels can be made of CBN, or of traditional "dressable" aluminium oxide material (question of cost). Grinding with a conical grinding wheel is of advantage with regard to heat build-up and quality of tooth contact pattern. Therefore these pairs of bevel gears (for automotive industry) can be generated in high quality with consistent accuracy, economically, and with short set-up times. Condition : Very good - machine can be inspected here under power Delivery : Ex stock, as inspected Payment : Net, after conclusion of contract Thank you for your interest. We always have a good selection of gear machines available. Please let us know what you need.

max. wheel diameter 1010 mm︱gear width 0 mm︱max. module ︱min. module ︱total power requirement 15 kW︱weight of the machine ca. 9,5 t︱dimensions of the machine ca. m︱

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Max. depth of tooth 10 mm Max. workpiece Ø (for clearance) 1,010 mm Max. external Ø of coupling 610 mm Sliding base withdraw 216 mm Max. distance from grinding wheel to workpiece nose 90 - 430 mm Max. weight of workpiece, including clamp 500 kg No. of teeth 32 to 150 Grinding wheel Ø, approx 152 - 320 mm Grinding wheel speeds, infinitely variable 0 - 3,600 rpm Work spindle bore 60 mm Total electrical load, approx. 15 kW - 380 V - 50 Hz Weight, approx. 9,500 kg Accessories / Special Features * Automatic roughing and finishing process via pre-settable counter and built-in feed cam. * Counter for number of teeth. * Counter for number of dressing cycles. * 2 built-on dressing units with three dressing diamonds for radius dressing, side dressing and wheel end dressing. * Built-on index plate for 48 teeth. * Separate coolant device with band filter. * Separate hydraulic unit. * Separate TRION oil mist exhaust. * Various small parts.

max. workpiece diameter 400 mm︱ 0 ︱workpiece height max. 150 mm︱total power requirement 10 kW︱weight of the machine ca. 4 t︱dimensions of the machine ca. m︱

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Automatic quenching press, modern m/c.

crown gear diamter max. 500 mm︱distance crown gear spindle - front pinion spindle 150 - 350 mm︱distance pinion spindle - front crown gear spindle 120 - 320 mm︱control GE FANUC Series 160i-M ︱ 70 mm︱pinion turning speeds max. 0 - 3.000 mm︱crown gear turning speeds max. 0 - 3.000 U/min︱inner tape crown gear spindle 99,2 mm︱inner taper pinion spindle Ø 99,2 mm︱total power requirement 29 kW︱weight of the machine ca. 6,40 t︱dimensions of the machine ca. 3,30 x 2,23 x 2,36 m︱

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max. wheel diameter 500 mm︱gear width 350 mm︱max. module ︱min. module ︱Control FANUC 16 M ︱turning speed range - stepless 0-3000 U/min︱total power requirement 29 kW︱weight of the machine ca. 7,5 t︱dimensions of the machine ca. m︱

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