Gear Hobbing Machine - Vertical

GLEASON- PFAUTER P 1200

Gleason-PFAUTER CNC hobbing machine P 1200 for gear cutting of cylindrical and
worm gears worm gears and all other rolling profiles and shapes that regularly
occur on the cylindrical workpiece circumference.

Remark:
Machine designed for external milling, large milling head M3. Machine with
counter stand.

Scope of equipment:
- Basic machine P 1200, Siemens 840D PowerLine (XP)
- Motorised milling head M3
- Special speed series motorised milling head M3
- Extended software for fault diagnosis
- Main stand - raised 1000mm
- Power clamping device
- 2 x fume separator make "3nine" type EMMA
- Chip scraper conveyor
- Set of adjustable wedges
- Dialogue program "Milling in single-part process"
- Magnetic roller
- Special chip separator
- Counterholder sleeve
- Holder for oscillating pressure bell
- Signal light (3-coloured)
- Telephone diagnosis system
- Swivelling counter bearing holder
- Monitoring devices
- Warm-up programme
- Network connection (Ethernet)
- Dialogue program "Saving shifting data"
- Dialogue program "Saving damaged areas"
- 19" flat control panel OP 015A
- Rinsing gun
- Special software for free movement of counterholder
- Measuring device for P1200
- Intermediate plate 300 mm for raising the counter support position
- Milling arbor 40 mm diameter changed to milling arbor 60 mm
- BDE/MDE interface in the machine control cabinet
- Oil separation systems 3nine System EMMA

Working range and technical data:

- Nominal workpiece diameter... 1.200 mm
- Gear hobbing approx... 25 mm
- Tooth moulding approx... 35 mm

Guide values depending on the respective machining task.

- Smallest/largest distance between milling cutter and workpiece axis 100/750 mm
- Largest axial slide path... 1.000 mm (special design)
- Largest clampable hob cutter - Ø... 450 mm
- Length... 500 mm
- Swivelling range of the milling head... .+ 30/- 45º
- Cutter arbour taper... HSK-B160 - (hollow shank taper according to DIN 69063)
- Largest milling cutter movement... 450 mm
- Table diameter . . . . . . . .. .1.200 mm
- Table bore - Ø... 300 mm
- Depth... 875 mm
- Maximum table load approx... 15.000 kg

Workpiece:
- Module max. 25 mm (in steel, 600N/mm²),
- Module profile milling max. 35 mm,
- Ø max. 1.200 mm,

Roll milling cutter:
- Head circle Ø max. 450 mm,
- length max. 500 mm, carriage travel: X/Y/Z - 800 /450 / 1.000 mm,
- Milling head swivelling angle +A/-A: 30/15 degrees,
- Hydraulic unit, Parker,
- filter, Indusa, type DL2500N Jet,
Year of manufacture 2015, max. air capacity 2.500 m³/hour.