FLECKENSTEIN Werkzeugmaschinen GmbH - Stockist for used machines

bore capacity in steel (diameter) 110 mm︱x-travel 2.100 mm︱y-travel 1.500 mm︱z-travel 1.000 mm︱w-travel 500 ︱control HEIDENHAIN TNC 430 ︱connected load kVA︱Working Spindle - ︱boring quill diameter 110 mm︱spindle taper DIN 69871 ISO 50 ︱spindle power 22 kW︱transmission ratio 2 ︱turning speed range 2.000 U/min︱clamping table - ︱max. workpiece weight 4.000 kg︱surface area 1.100 x 1.300 mm︱feeds ︱feed range X-, Y-, Z- axis 0 – 10.000 mm/min︱feed range W-axis 0 - 10.000 mm/min︱rapid motion - x-axis 10.000 mm/min︱

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Equipment. • CNC-control HEIDENHAIN 430 • support bearing • manual milling head • coolant tank with pump

spindle diameter 110 mm︱x-travel 2.100 mm︱y-travel 1.500 mm︱z-travel 1.000 mm︱w-travel 500 ︱control HEIDENHAIN TNC 430 ︱connected load kVA︱Working Spindle - ︱boring quill diameter 110 mm︱spindle taper DIN 69871 ISO 50 ︱spindle power 22 kW︱transmission ratio 2 ︱turning speed range 2.000 U/min︱clamping table - ︱max. workpiece weight 4.000 kg︱surface area 1.100 x 1.300 mm︱feeds ︱feed range X-, Y-, Z- axis 0 – 10.000 mm/min︱feed range W-axis 0 - 10.000 mm/min︱rapid motion - x-axis 10.000 mm/min︱

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Equipment. • CNC-control HEIDENHAIN 430 • support bearing • manual milling head • coolant tank with pump

x-travel 3.000 mm︱y-travel 1.600 mm︱z-travel 1.200 mm︱control HEIDENHAIN iTNC530 HSCI ︱B-axis (swivelling head) +/- 100 °︱C-axis (milling head rotation axis) +/- 240 °︱feed and rapid traverse : ︱rapid feed Y,X,Z 40.000 m/min︱Rapid traverse B- and C-Axis 50 rpm︱Accelerations (X, Y and Z) 4 m/s²︱Machine table: : ︱Clamping surface 3.500 x 1.750 mm︱T-slots 27 x 22 mm H12 ︱T-slot - distance 125 mm︱max. workpiece load 7.000 kg/m2︱Max. distance table to spindle nose 1.356 mm︱2-Axis Fork Milling Head T21C ︱turning speed range: 10- 24.000 min-1︱Drive power (S1/S6): 42/50 KW︱Torque (S1/S6): 67/84 Nm︱

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Equipment / Accessories • 5-axis vertical portal milling machine in Gantry design. • Fork milling head T21C for simultaneous milling operation with FISCHER spindle, 42kW, 67Nm, 24.000 rpm, HSK-A63 • Manually operated textile roof • Tool changer chain 50-fold, change orientation vertical • 3D probe for workpiece measurement • Process monitoring system MONTRONIX incl. installed vibration sensors for detection of abnormal vibrations during the machining process. Alarm triggering, feed rate reduction or machine stop are carried out via the control system • HEIDENHAIN HR550 handwheel (wireless) • BLUM LaserControl NT for non-contact tool measurement with automatic cover, enables increased process reliability through automatic form and wear control of the tools used • Coolant system KNOLL for cooling lubrication with supply via spray nozzles and supply through the main spindle (ICS) • TRIMILL Kinematics - application for rotary axes • TRIMILL Teleservice - remote support • Linear, absolute and direct path measuring systems make HEIDENHAIN in X, Y and Z axis with a resolution of 0,001mm • Hydraulic power unit • 1 lubrication unit for the machine • 1 lubrication unit for the milling spindle • 1 cooling unit for cooling the milling head • 1 cooling unit for cooling the axis motors • 1 pc. Air extraction unit for oil and cooling lubricant emulsion with three-stage filtering, power consumption 2.2 kW, max. extraction capacity 2,000 m³. Extraction capacity 2.000 m³/h • 2 scraper belt conveyors, positioned along the X-axis to the left and right of the machine table, discharge height approx. 1,050mm program hours on the machine: approx. 8.000h

x-travel 3500 mm︱y-travel 1083 mm︱z-travel 1074 mm︱control HEIDENHAIN iTNC 530 HSCI ︱clamping table - ︱surface area 4.000 x 1.000 mm︱Thread bore with fitting - ︱Feeds - ︱X-, Y- and Z-axis, stepless 2 - 30.000 mm/min︱rapid travel x/y/z 30 m/min︱Max. feed force of axis 10.000 N︱2-axis Milling Head - ︱2-axis milling head TUB-E92 with power on - ︱Torque-Motors for 5-axis-simultaneos processing - ︱capacity at 100% load 29 kW︱Speed stepless 2- 30.000 ︱max. torque 92 Nm︱Max. torque 60 min-1︱tool taper HSK 62A-DIN 69893 ︱automatic tool changer ATC - ︱

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Guides, drive and measuring systems • All axis drives with digital drives manufacturer HEIDENHAIN • Direct measuring systems for X,Y, and Z axis manufacturer HEIDENHAIN • X-, Y- and Z-axis guidance using high-precision linear guides for maximum precision and dynamics • Precision ball screw with preloaded nuts in X-, Y- and Z-axis Coolant Equipment with Chip conveyor • Coolant outlet, switchable from coolant to air, at the front of the milling head via manually swivelling nozzles • Internal coolant supply, switchable from coolant to air, through the spindle centre. • Tank volume approx. 1.000 l • Normal coolant supply 25l/min 5 bar • High pressure pump for internal cooling 20 l/min 50 bar • Coolant tank incl. Cartridge filter and paper-belt filter system • Hinged belt chip conveyor, discharge height approx. 750 mm Equipment • Machine bed, column and vertical saddle as welded steel construction, annealed with low tension • Milling slider as welded steel construction • Orthogonal milling head TUB-E92 with motor spindle, C- and A-axis drive via torque motors • Oil cooling unit for cooling the milling head • CNC thermal compensation • Spindle drive 29 kW • Spindle speed max. 18.000 min-1 • Axle drives by means of precision ball screws and digital servo motors • Touch probe system manufacturer BLUM, TC 63-30 with radio transmission and automatic measuring cycles • Milling head Measurement “Kinematics Opt” • Laser tool presetter BLUM - NT version mounted on machine table • CNC control HEIDENHAIN iTNC 530 HSCI incl. digital drive technology • Portable electronic handwheel HEIDENHAIN HR 520 with 3 m spiral cable • swivelling control panel for machine operation in front of the machine • Automatic tool changer with 30 magazine places, change position vertical • Coolant system with external shower rim and IKZ through the spindle • 1 chip conveyor in the working area, ejection right • Pretensioned linear guides in all axes • Precision ball screws in all axes • Hydraulic weight compensation in the vertical axis • Bellows cover of the X-axis • Milling slide above and below in the vertical axis with bellows covers with attached stainless steel lamellas closed • Work area enclosure closed on all sides. Back side of the work area with bellows cover with attached stainless steel lamellas closed. The manual sliding doors on the front of the machine can be opened and closed over the entire length of the table. Safety fencing for the back machine area with two secured access doors.

max. wheel diameter 80 mm︱gear width 44 mm︱max. module 5 ︱min. module ︱Control SIEMENS 840 C ︱adjustment axis angle shaping sp. - wp table -0,5 - +0,5 °︱stroke range 250-1.500 DH/min︱centre distance table/shaping spindle -15 bis +170 mm︱max. stroke length 55 mm︱max. helix angle 45 ︱max. tool diameter 180 mm︱feeds: ︱feed rotation axis of workpiece (100 mm wp diam.) mm/min︱feed rotation axis of work piece (100 mm wp. diam. 10-15.700 mm/min︱feed center axis of machine column 1 - 3.750 mm/min︱ 23 kw︱voltage 400 V︱operating frequency 50 Hz︱control voltage 24 V DC︱total power requirement kW︱

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equipment · stroke positioning adjustment controlled by CNC · stroke length adjustment mechanical-manually · machine is fixed to the ground with specific damping shoes (part of the delivery scope) · oil mist exhaust system · tailstock · shaping spindle and lift of shaping head equipped with hydrostatic bearing

grinding length 1.000 mm︱grinding width 600 mm︱workpiece height 400 mm︱control SINUMERK 840 D ︱Grinding Area : ︱grinding range max. 1.000 x 600 mm︱travel cross (z-axis) 540 mm︱distance table surface - grinding spindle centre max. 600 mm︱Travel vertical (Y-axis) 500 mm︱Max. working height on new grinding wheel 400 mm︱workpiece table : ︱Electro permanent magnetic plate 800 x 500 mm︱pole pitch 18 mm︱clamping force in 8 levels - ︱Table drive (X-axis) : ︱Incremental encoder in the longitudinal axis X axi - ︱table speeds 2-35.000 mm/min︱Electromechanical longitudinal movement - ︱by means of digital servo motor, - ︱toothed belt and ball screw - ︱

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Equipment and accessories - Linear measuring systems in Y- and Z-axis - All linear axes with digital servo motors and ball screw drive - Belt filter system with paper belt filter, tank capacity 640 l, coolant pump 200 l/min/4 bar - Manual coolant nozzles - adjustable - Automatic working chamber door pneumatically controlled - Electro-permanent magnetic plate 800 x 500 mm, pendulum pole pitch 18 mm - Automatic grinding wheel balancing device Fa. MPM - Full enclosure of the working area in stainless steel partial execution with LED working area lighting - Manually operated door, safety interlock in automatic mode - Portable electronic handwheel in automatic and manual mode for all axes - Three-color signal light - Electrical equipment 400V/50Hz - Switch cabinet cooling unit - Machine feet - Painting RAL 9002 (grey white), RAL 5010 (gentian blue) - Rinsing gun with hose and holder in the operating area - Approx. 5 pcs. grinding wheel flanges *** Machine prepared for grinding mist suction *** Grinding programs - Surface grinding - Plunge grinding - Profile grinding - Automatic program sequence with roughing, finishing, fine finishing and burnout - Multiple plunge-cut grinding for economical production - Surface grinding with continuous, infinitely programmable cross feed - Calibration of the grinding wheel (calibrate, backfeed, round corners) - Face grinding with back pull dressing - Dressing in grinding cycle with lift-off amount - Fully automatic compensation of dressing amounts - Tool management Dressing Technology Table dresser -straight- TAG: Dresser fixed on the machine table, roughing and finishing station with dressing tiles are arranged one behind the other, cylindrical dressing of grinding wheels for surface and plunge grinding, suitable for corundum and silicon carbide grinding wheels, cycle software with input menu Pre-profiler VPG-150: incl. diamond roughing wheel width 1.5 mm For economical pre-profiling (roughing out) of the grinding wheel, profiling unit firmly mounted on the table, suitable for corundum and silicon carbide grinding wheels, CNC dressing cycle for pre-profiling Table profile dresser TAD: Suitable for diamond wheel DFR, D = 120, tip radius r = 0.1 - 1mm, flank angle 28°,40°, 60°. Profile depth max. 20 mm, contour accuracy +/- 0.0025 mm, swivel angle +/- 70°, profiling in the program by means of graphical operator guidance in 3-D interpolation

grinding length 1.000 mm︱grinding width 600 mm︱workpiece height 400 mm︱Control SINUMERK 840 D ︱Grinding Area : ︱grinding range max. 1.000 x 600 mm︱travel cross (z-axis) 540 mm︱distance table surface - grinding spindle centre max. 600 mm︱Travel vertical (Y-axis) 500 mm︱Max. working height on new grinding wheel 400 mm︱workpiece table : ︱Electro permanent magnetic plate 800 x 500 mm︱pole pitch 18 mm︱clamping force in 8 levels - ︱Table drive (X-axis) : ︱Incremental encoder in the longitudinal axis X axi - ︱table speeds 2-35.000 mm/min︱Electromechanical longitudinal movement - ︱by means of digital servo motor, - ︱toothed belt and ball screw - ︱

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Equipment and accessories - Linear measuring systems in Y- and Z-axis - All linear axes with digital servo motors and ball screw drive - Belt filter system with paper belt filter, tank capacity 640 l, coolant pump 200 l/min/4 bar - Manual coolant nozzles - adjustable - Automatic working chamber door pneumatically controlled - Electro-permanent magnetic plate 800 x 500 mm, pendulum pole pitch 18 mm - Automatic grinding wheel balancing device Fa. MPM - Full enclosure of the working area in stainless steel partial execution with LED working area lighting - Manually operated door, safety interlock in automatic mode - Portable electronic handwheel in automatic and manual mode for all axes - Three-color signal light - Electrical equipment 400V/50Hz - Switch cabinet cooling unit - Machine feet - Painting RAL 9002 (grey white), RAL 5010 (gentian blue) - Rinsing gun with hose and holder in the operating area - Approx. 5 pcs. grinding wheel flanges *** Machine prepared for grinding mist suction *** Grinding programs - Surface grinding - Plunge grinding - Profile grinding - Automatic program sequence with roughing, finishing, fine finishing and burnout - Multiple plunge-cut grinding for economical production - Surface grinding with continuous, infinitely programmable cross feed - Calibration of the grinding wheel (calibrate, backfeed, round corners) - Face grinding with back pull dressing - Dressing in grinding cycle with lift-off amount - Fully automatic compensation of dressing amounts - Tool management Dressing Technology Table dresser -straight- TAG: Dresser fixed on the machine table, roughing and finishing station with dressing tiles are arranged one behind the other, cylindrical dressing of grinding wheels for surface and plunge grinding, suitable for corundum and silicon carbide grinding wheels, cycle software with input menu Pre-profiler VPG-150: incl. diamond roughing wheel width 1.5 mm For economical pre-profiling (roughing out) of the grinding wheel, profiling unit firmly mounted on the table, suitable for corundum and silicon carbide grinding wheels, CNC dressing cycle for pre-profiling Table profile dresser TAD: Suitable for diamond wheel DFR, D = 120, tip radius r = 0.1 - 1mm, flank angle 28°,40°, 60°. Profile depth max. 20 mm, contour accuracy +/- 0.0025 mm, swivel angle +/- 70°, profiling in the program by means of graphical operator guidance in 3-D interpolation

current capacity 250 kVA︱workpiece dia. - mm︱cross cut max. - mm²︱Control SIEMENS S7 -CPU 317-PN/DP ︱Max. friction force 81 kN bei 100 bar︱Min. friction force 5,7 kN bei 7 bar︱Max. upsetting force 120 kN bei 148 bar︱Max. spindle speed 2.500 min-1︱Max. slide stroke 400 mm︱Spindle drive power 147 kW︱Electrical supply data - ︱Nominal voltage 400/50 V/Hz︱Total connected load 250 kVA︱Medium power requirement 50 kW︱Medium power 250 A︱Fuse 630 A slow︱Cable cross section 240 mm²︱total power requirement kW︱weight of the machine ca. t︱dimensions of the machine ca. m︱

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