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          FLECKENSTEIN Werkzeugmaschinen GmbH - Stockist for used machines

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          CNC Lathe - Inclined Bed Type

          used  CNC Lathe - Inclined Bed Type BOEHRINGER VDF 400 Cm


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1613 · CNC Lathe - Inclined Bed Type

          BOEHRINGER - VDF 400 Cm - - 2002 - SINUMERIK 840 C

          Technical details
          turning diameter 750/700 mm︱turning length 3.000 mm︱control SINUMERIK 840 C ︱spindle head mounting size15, DIN 55026 ︱spindle boring 132 mm︱spindle diameter in front bearing 190 mm︱max. speed 2.000 min-1︱max. torque 4.100 Nm︱cutting capacity 20 kN︱transmission ratio 2 ︱power 50 kW︱power chuck FORKARDT 3NHF 500-160 ︱tool taper 12 x VDI 60, DIN 69880 ︱diameter of quill 130 mm︱quill stroke 120 mm︱taper SK 40 ︱quill axisl force -adjustable- 25 kN︱weight of the machine ca. 28 t︱dimensions of the machine ca. 8,5 x 4,2 x 2,90 m︱
          Heavy CNC- Lathe for turning operations 1 pc. self centering steady rest Ø 200 + 430 mm coolant system integrated in chip conveyor full clamping cylinder power chuck FORKARDT 3 NHF 500-160 extensive equipment of various tool holders and driven tools
            turning diameter 750/700 mm
            turning length 3.000 mm
            control SINUMERIK 840 C
            spindle head mounting size15, DIN 55026
            spindle boring 132 mm
            spindle diameter in front bearin. 190 mm
            max. speed 2.000 min-1
            max. torque 4.100 Nm
            cutting capacity 20 kN
            transmission ratio 2
            power 50 kW
            power chuck FORKARDT 3NHF 500-160
            tool taper 12 x VDI 60, DIN 69880
            diameter of quill 130 mm
            quill stroke 120 mm
            taper SK 40
            quill axisl force -adjustable- 25 kN
            weight of the machine ca. 28 t
            dimensions of the machine ca. 8,5 x 4,2 x 2,90 m
            Description :
            Heavy CNC- Lathe for turning operations
            1 pc. self centering steady rest Ø 200 + 430 mm
            coolant system integrated in chip conveyor
            full clamping cylinder
            power chuck FORKARDT 3 NHF 500-160
            extensive equipment of various tool holders and driven tools


          Datasheet
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          Drilling and Milling M/C

          used  Drilling and Milling M/C Castel GREEN 1T4


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1622 · Drilling and Milling M/C

          Castel - GREEN 1T4 - - 1997 -

          Technical details
          bore capacity in steel (diameter) 110 mm︱x-travel 2.100 mm︱y-travel 1.500 mm︱z-travel 1.000 mm︱w-travel 500 ︱control HEIDENHAIN TNC 430 ︱connected load kVA︱Working Spindle - ︱boring quill diameter 110 mm︱spindle taper DIN 69871 ISO 50 ︱spindle power 22 kW︱transmission ratio 2 ︱turning speed range 2.000 U/min︱clamping table - ︱max. workpiece weight 4.000 kg︱surface area 1.100 x 1.300 mm︱feeds ︱feed range X-, Y-, Z- axis 0 – 10.000 mm/min︱feed range W-axis 0 - 10.000 mm/min︱rapid motion - x-axis 10.000 mm/min︱
          Equipment. • CNC-control HEIDENHAIN 430 • support bearing • manual milling head • coolant tank with pump
            bore capacity in steel (diameter. 110 mm
            x-travel 2.100 mm
            y-travel 1.500 mm
            z-travel 1.000 mm
            w-travel 500
            control HEIDENHAIN TNC 430
            Working Spindle -
            boring quill diameter 110 mm
            spindle taper DIN 69871 ISO 50
            spindle power 22 kW
            transmission ratio 2
            turning speed range 2.000 U/min
            clamping table -
            max. workpiece weight 4.000 kg
            surface area 1.100 x 1.300 mm
            feed range X-, Y-, Z- axis 0 – 10.000 mm/min
            feed range W-axis 0 - 10.000 mm/min
            rapid motion - x-axis 10.000 mm/min
            Description :
            Equipment.
            • CNC-control HEIDENHAIN 430
            • support bearing
            • manual milling head
            • coolant tank with pump


          Datasheet
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          Floor Type Boring and Milling M/C - Hor.

          used  Floor Type Boring and Milling M/C - Hor. PAMA SPEEDRAM 2


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1615 · Floor Type Boring and Milling M/C - Hor.

          PAMA - SPEEDRAM 2 - - 2002 - SINUMERIK 840 C

          Technical details
          spindle diameter 150 mm︱x-travel 11.000 mm︱y-travel 2.800 mm︱z-travel 900 mm︱W-axis (movement quill) 800 mm︱Control SINUMERIK 840 C ︱Machining unit : ︱in hydrostatic design : ︱profile RAM 360 x 400 mm︱RAM movement (Z-axis) 900 mm︱spindle diameter 150 mm︱spindle movement (W-axis) 800 mm︱lowest position above table surface 0 mm︱spindle cone ISO 50 ︱spindle power S1 (100%) 60 kW︱max. torque at the spindle 2.900 Nm︱turning speed range - spindle 6-3.000 U/min︱max. feed 15.000 mm/min︱clamping surface floor plates (2 piece) 4.000 x 2.500 mm︱max. workpiece load 15.000 kg/m2︱
          Design features X-Axis Slide for column with hydrostatic guideways on low-friction guideway plates. Drive system with Servomotor, Duplex-Pinions and Gear Rack. The pinions are pretensioned hydraulically for zero axial play. Spindle unit The high-precision RAM, made of meehanite cast iron in a rectangular shape, slides on hydrostatic wedge bars machined directly into the head unit. Inside the RAM runs - axially on bronze bearings - the boring quill. It is supported by front and rear angular contact ball bearings in high precision design. Accessories: 3D touchprobe Renishaw MP7 Chip conveyor between floor plates and X-bed Operator platform moving vertically Tool magazine with manipulator, 90 positions Tool breakage and wear monitoring (ARTIS) Movable Pick-up station 1+1 for speed milling head Speed milling head MG4, SK50, 13kW, i = 1:4 , M_max = 405Nm, U_max = 8,000 rpm
            spindle diameter 150 mm
            x-travel 11.000 mm
            y-travel 2.800 mm
            z-travel 900 mm
            W-axis (movement quill) 800 mm
            Control SINUMERIK 840 C
            Machining unit :
            in hydrostatic design :
            profile RAM 360 x 400 mm
            RAM movement (Z-axis) 900 mm
            spindle diameter 150 mm
            spindle movement (W-axis) 800 mm
            spindle cone ISO 50
            spindle power S1 (100%) 60 kW
            max. torque at the spindle 2.900 Nm
            turning speed range - spindle 6-3.000 U/min
            max. feed 15.000 mm/min
            clamping surface floor plates (2. 4.000 x 2.500 mm
            max. workpiece load 15.000 kg/m2
            Description :
            Design features
            X-Axis
            Slide for column with hydrostatic guideways on low-friction guideway plates.
            Drive system with Servomotor, Duplex-Pinions and Gear Rack. The pinions are
            pretensioned hydraulically for zero axial play.

            Spindle unit
            The high-precision RAM, made of meehanite cast iron in a rectangular shape,
            slides on hydrostatic wedge bars machined directly into the head unit. Inside
            the RAM runs - axially on bronze bearings - the boring quill. It is supported
            by front and rear angular contact ball bearings in high precision design.

            Accessories:
            3D touchprobe Renishaw MP7
            Chip conveyor between floor plates and X-bed
            Operator platform moving vertically
            Tool magazine with manipulator, 90 positions
            Tool breakage and wear monitoring (ARTIS)
            Movable Pick-up station 1+1 for speed milling head
            Speed milling head MG4, SK50, 13kW, i = 1:4 , M_max = 405Nm, U_max = 8,000 rpm

          Datasheet
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          Bed Type Milling Machine - Horizontal

          used  Bed Type Milling Machine - Horizontal 4.200 x 1.000MTE BF 4200


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1630 · Bed Type Milling Machine - Horizontal

          4.200 x 1.000MTE - BF 4200 - - 2009 - HEIDENHAIN iTNC 530M

          Technical details
          x-travel 4.000 mm︱y-travel 1.200 mm︱z-travel 2.000 mm︱control HEIDENHAIN iTNC 530M ︱clamping table : ︱surface area 4.200 x 1.000 mm︱max. workpiece weight 13.000 kg︱Feeds : ︱X-, Y- and Z-axis, stepless 2 - 12.000 mm/min︱rapid travel x/y/z 15 m/min︱Universal-Milling Head : ︱Swiveling area front/back level 2,5 / 1 °︱capacity at 100% 30 kW︱Speed stepless 40 - 3.000 min-1︱transmission ratio 3 ︱tool taper SK 50 – DIN 69871-B ︱automatic tool changer ATC : ︱Tool places 40 ︱diameter of tools max. 125 / 240 mm︱workpiece length 350 mm︱
          AEquipment • Machine bed, column and vertical saddle as welded steel construction, annealed with low tension • Milling slider as welded steel construction • Universal milling head, positioning via Hirth toothing, front level 2.5°, back level 1°. • Oil cooling unit for cooling the milling head • Thermal compensation of Y-Axis through CNC • Spindle drive 30 kW • Automatic gear with 3 gear steps • Spindle speed max. 3.000 min-1 • Axle drives by means of precision ball screws and digital servo motors • Measuring touch probe M&H with radio transmission • CNC control HEIDENHAIN iTNC 530M incl. digital drive technology • Portable electric handwheel HEIDENHAIN HR 410 • Swiveling operating panel for machine operation in front of the machine • Automatic tool changer with 40 magazine positions, change position horizontal/vertical • Coolant system with external shower ring and IKZ through the spindle • 2 pc. chip conveyor in the working area, ejection on the right back side • Precision flat guides in all axes, counter guide coated with Turcite B • Precision ball screws in all axes • Hydraulic counterbalance in the vertical axis • Telescopic steel cover of the X-axis • Milling slides closed at the top and bottom of the vertical axis with link aprons • Vertical guide covered at the top and bottom with bellows • Working area enclosure closed on all sides. The manual sliding doors at the front of the machine can be opened along the entire length of the clamping table. Safety fencing for the rear machine area with two secured access doors. • Control cabinet air conditioning • hydraulic system • work area lighting • exhaust system make FILTERMIST, FX 5002 • Painting beige/blue • Approx. operating hours: Control 19.000 h, machine 15.950 h, program run 4.700 h Machine is prepared for connection of a 4th axis!
            x-travel 4.000 mm
            y-travel 1.200 mm
            z-travel 2.000 mm
            control HEIDENHAIN iTNC 530M
            clamping table :
            surface area 4.200 x 1.000 mm
            max. workpiece weight 13.000 kg
            Feeds :
            X-, Y- and Z-axis, stepless 2 - 12.000 mm/min
            rapid travel x/y/z 15 m/min
            Universal-Milling Head :
            Swiveling area front/back level 2,5 / 1 °
            capacity at 100% 30 kW
            Speed stepless 40 - 3.000 min-1
            transmission ratio 3
            tool taper SK 50 – DIN 69871-B
            automatic tool changer ATC :
            Tool places 40
            diameter of tools max. 125 / 240 mm
            workpiece length 350 mm
            Description :
            AEquipment
            • Machine bed, column and vertical saddle as welded steel construction, annealed with low tension
            • Milling slider as welded steel construction
            • Universal milling head, positioning via Hirth toothing, front level 2.5°, back level 1°.
            • Oil cooling unit for cooling the milling head
            • Thermal compensation of Y-Axis through CNC
            • Spindle drive 30 kW
            • Automatic gear with 3 gear steps
            • Spindle speed max. 3.000 min-1
            • Axle drives by means of precision ball screws and digital servo motors
            • Measuring touch probe M&H with radio transmission
            • CNC control HEIDENHAIN iTNC 530M incl. digital drive technology
            • Portable electric handwheel HEIDENHAIN HR 410
            • Swiveling operating panel for machine operation in front of the machine
            • Automatic tool changer with 40 magazine positions, change position horizontal/vertical
            • Coolant system with external shower ring and IKZ through the spindle
            • 2 pc. chip conveyor in the working area, ejection on the right back side
            • Precision flat guides in all axes, counter guide coated with Turcite B
            • Precision ball screws in all axes
            • Hydraulic counterbalance in the vertical axis
            • Telescopic steel cover of the X-axis
            • Milling slides closed at the top and bottom of the vertical axis with link aprons
            • Vertical guide covered at the top and bottom with bellows
            • Working area enclosure closed on all sides.
            The manual sliding doors at the front of the machine can be opened along the entire
            length of the clamping table.
            Safety fencing for the rear machine area with two secured access doors.
            • Control cabinet air conditioning
            • hydraulic system
            • work area lighting
            • exhaust system make FILTERMIST, FX 5002
            • Painting beige/blue
            • Approx. operating hours: Control 19.000 h, machine 15.950 h, program run 4.700 h

            Machine is prepared for connection of a 4th axis!

          Datasheet
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          Double Column Milling M/C - Gantry Type

          used  Double Column Milling M/C - Gantry Type TRIMILL VF3016


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1620 · Double Column Milling M/C - Gantry Type

          TRIMILL - VF3016 - - 1997 - HEIDENHAIN iTNC530 HSCI

          Technical details
          x-travel 3.000 mm︱y-travel 1.600 mm︱z-travel 1.200 mm︱control HEIDENHAIN iTNC530 HSCI ︱B-axis (swivelling head) +/- 100 °︱C-axis (milling head rotation axis) +/- 240 °︱feed and rapid traverse : ︱Rapid traverse B- and C-Axis 50 rpm︱rapid feed Y,X,Z 40.000 m/min︱Accelerations (X, Y and Z) 4 m/s²︱Machine table: : ︱Clamping surface 3.500 x 1.750 mm︱T-slots 27 x 22 mm H12 ︱T-slot - distance 125 mm︱max. workpiece load 7.000 kg/m2︱Max. distance table to spindle nose 1.356 mm︱2-Axis Fork Milling Head T21C ︱turning speed range: 10- 24.000 min-1︱Drive power (S1/S6): 42/50 KW︱Torque (S1/S6): 67/84 Nm︱
          Equipment / Accessories • 5-axis vertical portal milling machine in Gantry design. • Fork milling head T21C for simultaneous milling operation with FISCHER spindle, 42kW, 67Nm, 24.000 rpm, HSK-A63 • Manually operated textile roof • Tool changer chain 50-fold, change orientation vertical • 3D probe for workpiece measurement • Process monitoring system MONTRONIX incl. installed vibration sensors for detection of abnormal vibrations during the machining process. Alarm triggering, feed rate reduction or machine stop are carried out via the control system • HEIDENHAIN HR550 handwheel (wireless) • BLUM LaserControl NT for non-contact tool measurement with automatic cover, enables increased process reliability through automatic form and wear control of the tools used • Coolant system KNOLL for cooling lubrication with supply via spray nozzles and supply through the main spindle (ICS) • TRIMILL Kinematics - application for rotary axes • TRIMILL Teleservice - remote support • Linear, absolute and direct path measuring systems make HEIDENHAIN in X, Y and Z axis with a resolution of 0,001mm • Hydraulic power unit • 1 lubrication unit for the machine • 1 lubrication unit for the milling spindle • 1 cooling unit for cooling the milling head • 1 cooling unit for cooling the axis motors • 1 pc. Air extraction unit for oil and cooling lubricant emulsion with three-stage filtering, power consumption 2.2 kW, max. extraction capacity 2,000 m³. Extraction capacity 2.000 m³/h • 2 scraper belt conveyors, positioned along the X-axis to the left and right of the machine table, discharge height approx. 1,050mm program hours on the machine: approx. 8.000h
            x-travel 3.000 mm
            y-travel 1.600 mm
            z-travel 1.200 mm
            control HEIDENHAIN iTNC530 HSCI
            B-axis (swivelling head) +/- 100 °
            C-axis (milling head rotation ax. +/- 240 °
            feed and rapid traverse :
            Rapid traverse B- and C-Axis 50 rpm
            rapid feed Y,X,Z 40.000 m/min
            Accelerations (X, Y and Z) 4 m/s²
            Machine table: :
            Clamping surface 3.500 x 1.750 mm
            T-slots 27 x 22 mm H12
            T-slot - distance 125 mm
            max. workpiece load 7.000 kg/m2
            Max. distance table to spindle n. 1.356 mm
            turning speed range: 10- 24.000 min-1
            Drive power (S1/S6): 42/50 KW
            Torque (S1/S6): 67/84 Nm
            Description :
            Equipment / Accessories
            • 5-axis vertical portal milling machine in Gantry design.
            • Fork milling head T21C for simultaneous milling operation with FISCHER spindle, 42kW, 67Nm, 24.000 rpm, HSK-A63
            • Manually operated textile roof
            • Tool changer chain 50-fold, change orientation vertical
            • 3D probe for workpiece measurement
            • Process monitoring system MONTRONIX incl. installed vibration sensors for detection of abnormal vibrations during the machining process.
            Alarm triggering, feed rate reduction or machine stop are carried out via the control system
            • HEIDENHAIN HR550 handwheel (wireless)
            • BLUM LaserControl NT for non-contact tool measurement with automatic cover, enables increased process reliability through automatic form and wear control of the tools used
            • Coolant system KNOLL for cooling lubrication with supply via spray nozzles and supply through the main spindle (ICS)
            • TRIMILL Kinematics - application for rotary axes
            • TRIMILL Teleservice - remote support
            • Linear, absolute and direct path measuring systems make HEIDENHAIN in X, Y and Z axis with a resolution of 0,001mm
            • Hydraulic power unit
            • 1 lubrication unit for the machine
            • 1 lubrication unit for the milling spindle
            • 1 cooling unit for cooling the milling head
            • 1 cooling unit for cooling the axis motors
            • 1 pc. Air extraction unit for oil and cooling lubricant emulsion with three-stage filtering, power consumption 2.2 kW, max. extraction capacity 2,000 m³. Extraction capacity 2.000 m³/h
            • 2 scraper belt conveyors, positioned along the X-axis to the left and right of the machine table, discharge height approx. 1,050mm

            program hours on the machine: approx. 8.000h

          Datasheet
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          milling machining centers - horizontal

          used  milling machining centers - horizontal STARRAG-HECKERT HEC 800 ATHLETIC


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-16190 · milling machining centers - horizontal

          STARRAG-HECKERT - HEC 800 ATHLETIC - - 2009 - FANUC Series 31i Model A5

          Technical details
          x-travel 1.450 mm︱y-travel 1.300 mm︱z-travel 1.300 mm︱Control FANUC Series 31i Model A5 ︱Nc rotary table Auflösung 0,001 °︱dimensions 800 x 1.000 mm︱numbers of pallets 2 ︱number of clamping areas 3 ︱max. feed rate X,Y, Z 1- 60.000 mm/min︱max. rapid X,Y, Z 60 m/min︱power spindle motor 37 kW︱tool taper HSK-A 100 ︱spindle turning speed range 6.000 min-1︱number of tools 240 ︱number of pallet places 2 ︱voltage 50 Hz/ 400 V︱weight of the machine ca. 31 t︱dimensions of the machine ca. 8,2 x 6,0 x 4,6 m︱
          • 2-fold pallet changer without working space protection • 3 separate set-up stations with threaded hole pallets 800 x 1,000 mm • Tool magazine with 165 places HSK-A 100, own operating terminal on the magazine side, make SIEMENS • NC rotary table, increment 0.001 • Main spindle 6,000 min-1, 2 gear steps • 3D measuring probe make RENISHAW • Electronic handwheel • Machine enclosure with completely closed working area • Chip conveyor, ejection under floor • Program running hours approx. 18,200 h
            x-travel 1.450 mm
            y-travel 1.300 mm
            z-travel 1.300 mm
            Control FANUC Series 31i Model A5
            Nc rotary table Auflösung 0,001 °
            dimensions 800 x 1.000 mm
            numbers of pallets 2
            number of clamping areas 3
            max. feed rate X,Y, Z 1- 60.000 mm/min
            max. rapid X,Y, Z 60 m/min
            power spindle motor 37 kW
            tool taper HSK-A 100
            spindle turning speed range 6.000 min-1
            number of tools 240
            number of pallet places 2
            voltage 50 Hz/ 400 V
            weight of the machine ca. 31 t
            dimensions of the machine ca. 8,2 x 6,0 x 4,6 m
            Description :
            • 2-fold pallet changer without working space protection
            • 3 separate set-up stations with threaded hole pallets 800 x 1,000 mm
            • Tool magazine with 165 places HSK-A 100, own operating terminal on the
            magazine side, make SIEMENS
            • NC rotary table, increment 0.001
            • Main spindle 6,000 min-1, 2 gear steps
            • 3D measuring probe make RENISHAW
            • Electronic handwheel
            • Machine enclosure with completely closed working area
            • Chip conveyor, ejection under floor
            • Program running hours approx. 18,200 h



          Datasheet
          Request / Contact

          Travelling column milling machine

          used  Travelling column milling machine PARPAS SHARK One


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1592 · Travelling column milling machine

          PARPAS - SHARK One - - 2016 - HEIDENHAIN iTNC 530 HSCI

          Technical details
          x-travel 3500 mm︱y-travel 1083 mm︱z-travel 1074 mm︱control HEIDENHAIN iTNC 530 HSCI ︱clamping table - ︱surface area 4.000 x 1.000 mm︱Thread bore with fitting - ︱Feeds - ︱X-, Y- and Z-axis, stepless 2 - 30.000 mm/min︱rapid travel x/y/z 30 m/min︱Max. feed force of axis 10.000 N︱2-axis Milling Head - ︱2-axis milling head TUB-E92 with power on - ︱Torque-Motors for 5-axis-simultaneos processing - ︱capacity at 100% load 29 kW︱Speed stepless 2- 30.000 ︱max. torque 92 Nm︱Max. torque 60 min-1︱tool taper HSK 62A-DIN 69893 ︱automatic tool changer ATC -
          Guides, drive and measuring systems • All axis drives with digital drives manufacturer HEIDENHAIN • Direct measuring systems for X,Y, and Z axis manufacturer HEIDENHAIN • X-, Y- and Z-axis guidance using high-precision linear guides for maximum precision and dynamics • Precision ball screw with preloaded nuts in X-, Y- and Z-axis Coolant Equipment with Chip conveyor • Coolant outlet, switchable from coolant to air, at the front of the milling head via manually swivelling nozzles • Internal coolant supply, switchable from coolant to air, through the spindle centre. • Tank volume approx. 1.000 l • Normal coolant supply 25l/min 5 bar • High pressure pump for internal cooling 20 l/min 50 bar • Coolant tank incl. Cartridge filter and paper-belt filter system • Hinged belt chip conveyor, discharge height approx. 750 mm Equipment • Machine bed, column and vertical saddle as welded steel construction, annealed with low tension • Milling slider as welded steel construction • Orthogonal milling head TUB-E92 with motor spindle, C- and A-axis drive via torque motors • Oil cooling unit for cooling the milling head • CNC thermal compensation • Spindle drive 29 kW • Spindle speed max. 18.000 min-1 • Axle drives by means of precision ball screws and digital servo motors • Touch probe system manufacturer BLUM, TC 63-30 with radio transmission and automatic measuring cycles • Milling head Measurement “Kinematics Opt” • Laser tool presetter BLUM - NT version mounted on machine table • CNC control HEIDENHAIN iTNC 530 HSCI incl. digital drive technology • Portable electronic handwheel HEIDENHAIN HR 520 with 3 m spiral cable • swivelling control panel for machine operation in front of the machine • Automatic tool changer with 30 magazine places, change position vertical • Coolant system with external shower rim and IKZ through the spindle • 1 chip conveyor in the working area, ejection right • Pretensioned linear guides in all axes • Precision ball screws in all axes • Hydraulic weight compensation in the vertical axis • Bellows cover of the X-axis • Milling slide above and below in the vertical axis with bellows covers with attached stainless steel lamellas closed • Work area enclosure closed on all sides. Back side of the work area with bellows cover with attached stainless steel lamellas closed. The manual sliding doors on the front of the machine can be opened and closed over the entire length of the table. Safety fencing for the back machine area with two secured access doors.
            x-travel 3500 mm
            y-travel 1083 mm
            z-travel 1074 mm
            control HEIDENHAIN iTNC 530 HSCI
            clamping table -
            surface area 4.000 x 1.000 mm
            Thread bore with fitting -
            Feeds -
            X-, Y- and Z-axis, stepless 2 - 30.000 mm/min
            rapid travel x/y/z 30 m/min
            Max. feed force of axis 10.000 N
            2-axis Milling Head -
            2-axis milling head TUB-E92 with. -
            Torque-Motors for 5-axis-simulta. -
            capacity at 100% load 29 kW
            Speed stepless 2- 30.000
            max. torque 92 Nm
            Max. torque 60 min-1
            tool taper HSK 62A-DIN 69893
            automatic tool changer ATC -
            Description :
            Guides, drive and measuring systems
            • All axis drives with digital drives manufacturer HEIDENHAIN
            • Direct measuring systems for X,Y, and Z axis manufacturer HEIDENHAIN
            • X-, Y- and Z-axis guidance using high-precision linear guides for maximum precision and dynamics
            • Precision ball screw with preloaded nuts in X-, Y- and Z-axis

            Coolant Equipment with Chip conveyor
            • Coolant outlet, switchable from coolant to air, at the front of the milling head via manually swivelling nozzles
            • Internal coolant supply, switchable from coolant to air, through the spindle centre.
            • Tank volume approx. 1.000 l
            • Normal coolant supply 25l/min 5 bar
            • High pressure pump for internal cooling 20 l/min 50 bar
            • Coolant tank incl. Cartridge filter and paper-belt filter system
            • Hinged belt chip conveyor, discharge height approx. 750 mm

            Equipment
            • Machine bed, column and vertical saddle as welded steel construction, annealed with low tension
            • Milling slider as welded steel construction
            • Orthogonal milling head TUB-E92 with motor spindle, C- and A-axis drive via torque motors
            • Oil cooling unit for cooling the milling head
            • CNC thermal compensation
            • Spindle drive 29 kW
            • Spindle speed max. 18.000 min-1
            • Axle drives by means of precision ball screws and digital servo motors
            • Touch probe system manufacturer BLUM, TC 63-30 with radio transmission and automatic measuring cycles
            • Milling head Measurement “Kinematics Opt”
            • Laser tool presetter BLUM - NT version mounted on machine table
            • CNC control HEIDENHAIN iTNC 530 HSCI incl. digital drive technology
            • Portable electronic handwheel HEIDENHAIN HR 520 with 3 m spiral cable
            • swivelling control panel for machine operation in front of the machine
            • Automatic tool changer with 30 magazine places, change position vertical
            • Coolant system with external shower rim and IKZ through the spindle
            • 1 chip conveyor in the working area, ejection right
            • Pretensioned linear guides in all axes
            • Precision ball screws in all axes
            • Hydraulic weight compensation in the vertical axis
            • Bellows cover of the X-axis
            • Milling slide above and below in the vertical axis with bellows covers with attached stainless steel lamellas closed
            • Work area enclosure closed on all sides. Back side of the work area with bellows cover with attached stainless steel lamellas closed. The manual sliding doors on the front of the machine can be opened and closed over the entire length of the table.
            Safety fencing for the back machine area with two secured access doors.








          Datasheet
          Request / Contact

          Bevel Gear Grinding Machine

          used  Bevel Gear Grinding Machine KLINGELNBERG OERLIKON G60


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1626 · Bevel Gear Grinding Machine

          KLINGELNBERG - OERLIKON G60 - - 2005 - SIEMENS 840 D

          Technical details
          max. wheel diameter 600 mm︱gear width . mm︱max. module 12 ︱Control SIEMENS 840 D ︱normal modul range 2-12 mm︱adjustable dividing cone angle -90 to +90° ︱axis offset above and below center +/-100 mm︱max. grindable numer of teeth 360 ︱grindable spiral angle (in tooth center) without limit ︱diameter of the workpiece holder 203.2 mm︱grinding wheel diamer 406 mm︱max. height of grinding wheel with base plate 135 mm︱grinding spindle speed 4.500 U/min︱spindle taper HSK-E63 ︱grinding head (X-axis) : ︱travel 340 mm mm︱max. travel speed 20.000 mm/min︱Kind of drive Synchronservomotor wasser ︱spindle pitch 15 mm︱grinding slide (Y-axis) :
          •Control Siemens 840 D with operating system Windows XP, drives Siemens Simodrive 611, Profibus interfaces. •Single grinding head with fully automatic grinding wheel threading device for exact determination of the tooth gap position at any workpiece position. No manual adjustment is necessary in series operation. •System-independent grinding of almost all spiral bevel and hypoid gears pre-toothed in single-part and continuous processes. •Extremely efficient and precise grinding of spur gear couplings, such as Curvic® couplings. •Fully CNC-controlled machine concept designed for shortest set-up and changeover times as well as highest gear accuracy and grinding performance. •Manual data input or read-in via data carrier from the KIMoS calculation program with the possibility of data storage for repeat cases on fixed memory disk or floppy disk. •Workpiece-specific pre-programmable fully automatic work sequences with automatic threading of the grinding wheel into the pre-machined workpiece profile. •High grinding performance due to 31 kW grinding wheel drive, intensive wet grinding and eccentric grinding spindle unit to avoid structural damage due to grinding burn. •Low proportional tool costs through optional use of commercially available ceramic, vitrified bonded SG or CBN grinding wheels. •Free profile modification possibilities through path-controlled dressing of the ceramic and vitrified bonded grinding wheels by means of a diamond roller. •Automatic tracking of the cooling oil nozzles during dressing. •Workpiece spindle with 8 inch mounting •Automatic emergency retraction in case of overload of the drives •Lockable maintenance room for hydraulics, pneumatics, lubrication, extinguishing system •Automatic central lubrication and integrated hydraulic and pneumatic system •Liquid cooled grinding spindle unit and direct drives •Hydraulic workpiece and grinding wheel clamping device •Pressure relief flap with release contact for an extinguishing system •1 set of fixators for precise alignment of the machine •automatic work area door •documentation in German language, double version •integrated control cabinet with automatic cooling unit, completely installed with network-compatible full CNC control for all working and setting axes and integrated PLC •high resolution absolute or incremental encoders for all linear and rotary axes •liquid cooled motors and spindles for grinding with eccentric and dressing •2 machine lights in the work area •Machine status light •Exhaust system for the working area •Program hours approx. 32.000h •The machine has an interface to an automatic loading unit (Promot RZ) Scope of delivery of the machine as described, but without: •Coolant nozzle package •3D probe head •Hoffmann coolant system
            max. wheel diameter 600 mm
            gear width . mm
            max. module 12
            Control SIEMENS 840 D
            normal modul range 2-12 mm
            adjustable dividing cone angle -90 to +90°
            axis offset above and below cent. +/-100 mm
            max. grindable numer of teeth 360
            grindable spiral angle (in tooth. without limit
            diameter of the workpiece holder 203.2 mm
            grinding wheel diamer 406 mm
            max. height of grinding wheel wi. 135 mm
            grinding spindle speed 4.500 U/min
            spindle taper HSK-E63
            grinding head (X-axis) :
            travel 340 mm mm
            max. travel speed 20.000 mm/min
            Kind of drive Synchronservomotor wasser
            spindle pitch 15 mm
            grinding slide (Y-axis) :
            Description :
            •Control Siemens 840 D with operating system Windows XP, drives Siemens
            Simodrive 611, Profibus interfaces.
            •Single grinding head with fully automatic grinding wheel threading device for
            exact determination of the tooth gap position at any workpiece position. No
            manual adjustment is necessary in series operation.
            •System-independent grinding of almost all spiral bevel and hypoid gears
            pre-toothed in single-part and continuous processes.
            •Extremely efficient and precise grinding of spur gear couplings, such as
            Curvic® couplings.
            •Fully CNC-controlled machine concept designed for shortest set-up and
            changeover times as well as highest gear accuracy and grinding performance.
            •Manual data input or read-in via data carrier from the KIMoS calculation
            program with the possibility of data storage for repeat cases on fixed memory
            disk or floppy disk.
            •Workpiece-specific pre-programmable fully automatic work sequences with
            automatic threading of the grinding wheel into the pre-machined workpiece
            profile.
            •High grinding performance due to 31 kW grinding wheel drive, intensive wet
            grinding and eccentric grinding spindle unit to avoid structural damage due to
            grinding burn.
            •Low proportional tool costs through optional use of commercially available
            ceramic, vitrified bonded SG or CBN grinding wheels.
            •Free profile modification possibilities through path-controlled dressing of
            the ceramic and vitrified bonded grinding wheels by means of a diamond roller.
            •Automatic tracking of the cooling oil nozzles during dressing.
            •Workpiece spindle with 8 inch mounting
            •Automatic emergency retraction in case of overload of the drives
            •Lockable maintenance room for hydraulics, pneumatics, lubrication,
            extinguishing system
            •Automatic central lubrication and integrated hydraulic and pneumatic system
            •Liquid cooled grinding spindle unit and direct drives
            •Hydraulic workpiece and grinding wheel clamping device
            •Pressure relief flap with release contact for an extinguishing system
            •1 set of fixators for precise alignment of the machine
            •automatic work area door
            •documentation in German language, double version
            •integrated control cabinet with automatic cooling unit, completely installed
            with network-compatible full CNC control for all working and setting axes and
            integrated PLC
            •high resolution absolute or incremental encoders for all linear and rotary axes
            •liquid cooled motors and spindles for grinding with eccentric and dressing
            •2 machine lights in the work area
            •Machine status light
            •Exhaust system for the working area
            •Program hours approx. 32.000h
            •The machine has an interface to an automatic loading unit
            (Promot RZ)

            Scope of delivery of the machine as described, but without:
            •Coolant nozzle package
            •3D probe head
            •Hoffmann coolant system
          Datasheet
          Request / Contact

          Gear Grinding Machine

          used  Gear Grinding Machine KLINGELNBERG OERLIKON G60


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-16263 · Gear Grinding Machine

          KLINGELNBERG - OERLIKON G60 - - 2005 - SIEMENS 840 D

          Technical details
          max. wheel diameter 600 mm︱gear width . mm︱max. module 12 ︱min. module ︱control SIEMENS 840 D ︱normal modul range 2-12 mm︱adjustable dividing cone angle -90 to +90° ︱axis offset above and below center +/-100 mm︱max. grindable numer of teeth 360 ︱grindable spiral angle (in tooth center) without limit ︱diameter of the workpiece holder 203.2 mm︱grinding wheel diamer 406 mm︱max. height of grinding wheel with base plate 135 mm︱grinding spindle speed 4.500 U/min︱spindle taper HSK-E63 ︱grinding head (X-axis) : ︱travel 340 mm mm︱max. travel speed 20.000 mm/min︱Kind of drive Synchronservomotor wasser ︱spindle pitch 15 mm︱
          •Control Siemens 840 D with operating system Windows XP, drives Siemens Simodrive 611, Profibus interfaces. •Single grinding head with fully automatic grinding wheel threading device for exact determination of the tooth gap position at any workpiece position. No manual adjustment is necessary in series operation. •System-independent grinding of almost all spiral bevel and hypoid gears pre-toothed in single-part and continuous processes. •Extremely efficient and precise grinding of spur gear couplings, such as Curvic® couplings. •Fully CNC-controlled machine concept designed for shortest set-up and changeover times as well as highest gear accuracy and grinding performance. •Manual data input or read-in via data carrier from the KIMoS calculation program with the possibility of data storage for repeat cases on fixed memory disk or floppy disk. •Workpiece-specific pre-programmable fully automatic work sequences with automatic threading of the grinding wheel into the pre-machined workpiece profile. •High grinding performance due to 31 kW grinding wheel drive, intensive wet grinding and eccentric grinding spindle unit to avoid structural damage due to grinding burn. •Low proportional tool costs through optional use of commercially available ceramic, vitrified bonded SG or CBN grinding wheels. •Free profile modification possibilities through path-controlled dressing of the ceramic and vitrified bonded grinding wheels by means of a diamond roller. •Automatic tracking of the cooling oil nozzles during dressing. •Workpiece spindle with 8 inch mounting •Automatic emergency retraction in case of overload of the drives •Lockable maintenance room for hydraulics, pneumatics, lubrication, extinguishing system •Automatic central lubrication and integrated hydraulic and pneumatic system •Liquid cooled grinding spindle unit and direct drives •Hydraulic workpiece and grinding wheel clamping device •Pressure relief flap with release contact for an extinguishing system •1 set of fixators for precise alignment of the machine •automatic work area door •documentation in German language, double version •integrated control cabinet with automatic cooling unit, completely installed with network-compatible full CNC control for all working and setting axes and integrated PLC •high resolution absolute or incremental encoders for all linear and rotary axes •liquid cooled motors and spindles for grinding with eccentric and dressing •2 machine lights in the work area •Machine status light •Exhaust system for the working area •Program hours approx. 32.000h •The machine has an interface to an automatic loading unit (Promot RZ) Scope of delivery of the machine as described, but without: •Coolant nozzle package •3D probe head •Hoffmann coolant system
            max. wheel diameter 600 mm
            gear width . mm
            max. module 12
            control SIEMENS 840 D
            normal modul range 2-12 mm
            adjustable dividing cone angle -90 to +90°
            axis offset above and below cent. +/-100 mm
            max. grindable numer of teeth 360
            grindable spiral angle (in tooth. without limit
            diameter of the workpiece holder 203.2 mm
            grinding wheel diamer 406 mm
            max. height of grinding wheel wi. 135 mm
            grinding spindle speed 4.500 U/min
            spindle taper HSK-E63
            grinding head (X-axis) :
            travel 340 mm mm
            max. travel speed 20.000 mm/min
            Kind of drive Synchronservomotor wasser
            spindle pitch 15 mm
            Description :
            •Control Siemens 840 D with operating system Windows XP, drives Siemens
            Simodrive 611, Profibus interfaces.
            •Single grinding head with fully automatic grinding wheel threading device for
            exact determination of the tooth gap position at any workpiece position. No
            manual adjustment is necessary in series operation.
            •System-independent grinding of almost all spiral bevel and hypoid gears
            pre-toothed in single-part and continuous processes.
            •Extremely efficient and precise grinding of spur gear couplings, such as
            Curvic® couplings.
            •Fully CNC-controlled machine concept designed for shortest set-up and
            changeover times as well as highest gear accuracy and grinding performance.
            •Manual data input or read-in via data carrier from the KIMoS calculation
            program with the possibility of data storage for repeat cases on fixed memory
            disk or floppy disk.
            •Workpiece-specific pre-programmable fully automatic work sequences with
            automatic threading of the grinding wheel into the pre-machined workpiece
            profile.
            •High grinding performance due to 31 kW grinding wheel drive, intensive wet
            grinding and eccentric grinding spindle unit to avoid structural damage due to
            grinding burn.
            •Low proportional tool costs through optional use of commercially available
            ceramic, vitrified bonded SG or CBN grinding wheels.
            •Free profile modification possibilities through path-controlled dressing of
            the ceramic and vitrified bonded grinding wheels by means of a diamond roller.
            •Automatic tracking of the cooling oil nozzles during dressing.
            •Workpiece spindle with 8 inch mounting
            •Automatic emergency retraction in case of overload of the drives
            •Lockable maintenance room for hydraulics, pneumatics, lubrication,
            extinguishing system
            •Automatic central lubrication and integrated hydraulic and pneumatic system
            •Liquid cooled grinding spindle unit and direct drives
            •Hydraulic workpiece and grinding wheel clamping device
            •Pressure relief flap with release contact for an extinguishing system
            •1 set of fixators for precise alignment of the machine
            •automatic work area door
            •documentation in German language, double version
            •integrated control cabinet with automatic cooling unit, completely installed
            with network-compatible full CNC control for all working and setting axes and
            integrated PLC
            •high resolution absolute or incremental encoders for all linear and rotary axes
            •liquid cooled motors and spindles for grinding with eccentric and dressing
            •2 machine lights in the work area
            •Machine status light
            •Exhaust system for the working area
            •Program hours approx. 32.000h
            •The machine has an interface to an automatic loading unit
            (Promot RZ)

            Scope of delivery of the machine as described, but without:
            •Coolant nozzle package
            •3D probe head
            •Hoffmann coolant system
          Datasheet
          Request / Contact

          Gear Hobbing Machine - Vertical

          used  Gear Hobbing Machine - Vertical GLEASON-PFAUTER GENESIS 130 H


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1555 · Gear Hobbing Machine - Vertical

          GLEASON-PFAUTER - GENESIS 130 H - - 2006 - SIEMENS 840 D

          Technical details
          max. wheel diameter 130 mm︱gear width - mm︱max. module 3 ︱min. module ︱table speed max. 1.000 min-1︱axial travel max. 350 mm︱milling head swivelling angle +/- 45 Grad︱milling head ︱power capacity 11,5 kW︱milling spindle speeds 4.000 U/min︱hob dia. - max. 100 mm︱electrical supply data ︱power requirement 48 kVA︱operating frequency 50 Hz︱control voltage 24 V DC︱control SIEMENS 840 D ︱total power requirement - kW︱weight of the machine ca. 9,5 t︱dimensions of the machine ca. 2,2 x 3,1 x 2,9 m︱
          equipment • constructed for dry machining • hydraulic power unit • magnetic belt conveyor • exhausting unit make REVEN • heat exchanger for hydraulic oil temperature control system (without cooler unit) • counterholder with lowering equipment and vertical adjustability • swivelling ring loader with pickup unit (without conveyor belt) • deburring unit
            max. wheel diameter 130 mm
            gear width - mm
            max. module 3
            table speed max. 1.000 min-1
            axial travel max. 350 mm
            milling head swivelling angle +/- 45 Grad
            power capacity 11,5 kW
            milling spindle speeds 4.000 U/min
            hob dia. - max. 100 mm
            power requirement 48 kVA
            operating frequency 50 Hz
            control voltage 24 V DC
            control SIEMENS 840 D
            total power requirement - kW
            weight of the machine ca. 9,5 t
            dimensions of the machine ca. 2,2 x 3,1 x 2,9 m
            Description :
            equipment

            • constructed for dry machining
            • hydraulic power unit
            • magnetic belt conveyor
            • exhausting unit make REVEN
            • heat exchanger for hydraulic oil temperature control system (without
            cooler unit)
            • counterholder with lowering equipment and vertical adjustability
            • swivelling ring loader with pickup unit (without conveyor belt)
            • deburring unit
          Datasheet
          Request / Contact

          Gear Shaping Machine

          used  Gear Shaping Machine LORENZ LS 82


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1554 · Gear Shaping Machine

          LORENZ - LS 82 - - 1999 - SIEMENS 840 C

          Technical details
          max. wheel diameter 80 mm︱gear width 44 mm︱max. module 5 ︱min. module ︱Control SIEMENS 840 C ︱adjustment axis angle shaping sp. - wp table -0,5 - +0,5 °︱stroke range 250-1.500 DH/min︱centre distance table/shaping spindle -15 bis +170 mm︱max. stroke length 55 mm︱max. helix angle 45 ︱max. tool diameter 180 mm︱feeds: ︱feed rotation axis of workpiece (100 mm wp diam.) mm/min︱feed rotation axis of work piece (100 mm wp. diam. 10-15.700 mm/min︱feed center axis of machine column 1 - 3.750 mm/min︱ 23 kw︱voltage 400 V︱operating frequency 50 Hz︱control voltage 24 V DC︱total power requirement kW︱
          equipment · stroke positioning adjustment controlled by CNC · stroke length adjustment mechanical-manually · machine is fixed to the ground with specific damping shoes (part of the delivery scope) · oil mist exhaust system · tailstock · shaping spindle and lift of shaping head equipped with hydrostatic bearing
            max. wheel diameter 80 mm
            gear width 44 mm
            max. module 5
            Control SIEMENS 840 C
            adjustment axis angle shaping sp. -0,5 - +0,5 °
            stroke range 250-1.500 DH/min
            centre distance table/shaping sp. -15 bis +170 mm
            max. stroke length 55 mm
            max. helix angle 45
            max. tool diameter 180 mm
            feed rotation axis of work piece. 10-15.700 mm/min
            feed center axis of machine colu. 1 - 3.750 mm/min
            23 kw
            voltage 400 V
            operating frequency 50 Hz
            control voltage 24 V DC
            Description :
            equipment
            · stroke positioning adjustment controlled by CNC · stroke length adjustment
            mechanical-manually · machine is fixed to the ground with specific damping
            shoes (part of the delivery scope) · oil mist exhaust system · tailstock ·
            shaping spindle and lift of shaping head equipped with hydrostatic bearing
          Datasheet
          Request / Contact

          Grinding Machine - Centerless

          used  Grinding Machine - Centerless SCHAUDT MIKROSA KRONOS S 250


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1568 · Grinding Machine - Centerless

          SCHAUDT MIKROSA - KRONOS S 250 - - 2010 - SINUMERIK 840 D

          Technical details
          grinding diameter max. 35 mm︱regulating wheel width 250 mm︱max. width of grinding wheel 250 mm︱Control SINUMERIK 840 D ︱max. grinding length while plunge grinding 245 mm︱grinding wheel diameter x width 450 x 250 mm︱regulating wheel diameter x width 250 x 250 mm︱grinding wheel power 15 kW︱Profiling of grinding wheel by diamond roll ︱Dynamic balancing unit DITTEL ︱workpiece handling ︱total power requirement kW︱weight of the machine ca. t︱dimensions of the machine ca. m︱
          Machine bed made of mineral casting - thermostable and vibration damping - Foundation area 3,200 x 2,000 mm - Coolant discharge height approx. 500 mm - integrated bed flushing - levelling elements - Recesses for transport - Elements for mounting the switch cabinet Cross slide systems on the grinding wheel side X-slide - for wear compensation of the grinding wheel and the infeed movement for grinding and for dressing (X1 axis) with recirculating roller guides - Adjustment by means of digital three-phase servomotor via ball screw drive - smallest infeed increment 0.1 µm - Equipment with glass scale Z-slide - arranged on the X-slide - for transverse movement of the grinding wheel during dressing (Z2 axis) with recirculating roller guides - Adjustment by means of digital three-phase servomotor via ball screw drive - smallest infeed increment 0.1 µm grinding wheel headstock - with integrated protective cover in cast steel design - attached to Z-slide - Mounting of a grinding spindle with bearings on both sides - 6° inclined grinding spindle - mounted on both sides in anti-friction bearings - suitable for 250 mm wide grinding wheels - long-life grease lubrication - Bore diameter of the grinding wheel 203.2 mm - Max. Speed 7.200 min-1 Drive grinding spindle - Main drive for grinding wheel circumferential speed 40....150 m/sec via three-phase main spindle motor 15 kW (water-cooled) Remark: Use of recooling system or use of an existing cooling circuit Coolant conditions: - Filter fineness 100 µm - Cold water flow 8 l/min - Cooling capacity 2750 W - Coolant inlet temperature <25°C - Cooling medium - water or low-viscosity oils Cross slide systems on the regulating wheel side X-slide - for wear compensation of the regulating wheel and the feed motion for dressing (X4 axis) with recirculating roller guides - Adjustment by means of digital three-phase servomotor via ball screw drive - smallest infeed increment 0.1 µm - Equipment with glass scale Z-slide - arranged on the X-slide - for transverse movement of the regulating wheel during dressing (Z3 axis) with recirculating roller guides - Adjustment by means of digital three-phase servomotor via ball screw drive - smallest infeed increment 0.1 µm bearing housings - with drive for control spindle - arranged on the Z-slide regulating wheel lowering - manual clamping - Adjustment via adjusting spindle - Maximum lowering -20 to +40 mm - Angle of inclination at maximum lowering +/- 5° Control Spindle - mounted on both sides in anti-friction bearings - suitable for 250 mm wide regulating wheels - long-life grease lubrication - Bore diameter of the disc 127 mm - Control spindle drive via three-phase servo motor 5 kW - Dressing speed max. 1,000 min-1 - Working speed max. 500 min-1 Diamond roller device (without diamand roller) - located in the centre of the machine on the working level Complete with: - Bearing for diamond roller mandrel - direction of rotation in the same and opposite direction - Spindle speed up to 9.000 min-1 - Speed and coolant flow monitoring - diamond roll mandrel - Drive via three-phase motor - swiveling -3°<->0°<->+3° -3°->0°<->+3° -3°->0°->+3°-+3° -3°->+3° - Clamping width up to 135 mm - Diamond profile roller diameter 95 mm - Diamond form roller diameter 125 mm - Diamond roll mandrel diameter 52 mm Dressing device for regulating wheel - suitable for holding standing dressing tool (M 14 x 1) - located in the centre of the machine on the working level Full protection of working area - for coolant mist shielding with electrical safety door monitoring - Safety glass windows - Connecting piece for external oil mist extraction system Electrical system with switch cabinet and control unit - Switch cabinet permanently attached to the machine - Grid feed in from above - Switch cabinet cooling via external service water cooling (not included in scope of delivery) - Operating voltage 400 V, 50 Hz CNC control: - CNC control SIEMENS SINUMERIK 840 D and inverter system SIMODRIVE 611 D - Control panel can be swivelled and attached to the control cabinet - second identical control panel on the rear side of the machine - Operating panel front OP010 with 10.4" TFT colour display - 19" Push Button Panel (PP012) and user-specific extensions of the PP012 - 3 spindles and 4 position-controlled servo axes with digital setpoint interface - Use of "Safety Integrated" with fail-safe modules (Profisafe) - Parameter selection, fault diagnosis and operator guidance through clear menu structure - Constant grinding and regulating wheel peripheral speed - Integrated hardware and software for remote diagnosis and teleservice - Connection via Ethernet Additional monitoring of complete machine Handset: - incl. function extension - Start/Stop Produce - Input correction of the grinding gap with confirmation - retreat - emergency stop - Move to home position - acknowledgement button - override switch - incl. 10 m cable - pluggable to main control unit Grinding wheel incision detection: - in conjunction with profile roller truing device consisting of - Electronics AE6000 incl. software for 4 sensors Function: - visual control with indication on the display - Cut recognition of the grinding wheel during dressing Dresser detection control wheel - in conjunction with dresser detection Grinding wheel consisting of - additional sensor Function: - visual control with indication on the display - Bleed detection of the regulating wheel during dressing Incision detection workpiece: - in conjunction with dresser detection Grinding wheel - 1 sensor Function: - visual control with indication on the display - Cut detection of the grinding wheel on the workpiece Dynamic balancing device DITTEL consisting of - 1 built-in balancer with integrated conless receiver - 1 control unit in control cabinet - 1 electronic display integrated in the control panel - 1 conless transmitter with speed sensor Fire extinguishing system BATEC - CO² fire extinguishing system completely installed (delivery without CO² bottle) - Interface to the machine control system - Detector for switching off machine function - controlled fire damper at the suction nozzle Preperation of external coolant system consisting of - electric main coolant valve mounted on the machine - Coolant return interface Coolant used so far: Oil Maximum temperature: 25 °C Temperature constancy: +/- 1 °C/h Quantity: 150 l/min Pressure: 3,5 bar filtration degree: 20 µm - Connection for a rinsing gun incl. holder for cleaning the interior of the machine - prepared for high pressure rinsing of the grinding wheel, operating pressure approx. 10 bar, (high pressure) pressure pump not included) Automatic warm-up of the basic machine The warm-up function shortens the starting phase of the grinding machine. Conditions for the machine is ready for warm-up: - Machine is in basic position - No emergency stop error message is pending - No retraction Error message is pending - Drives and control voltage are switched off - Compressed air is available The machine is started via software time switch with the following sequence: - Switch on control voltage - Switch on drives - Referencing of all NC axes - Switch on grinding wheel, regulating wheel and coolant. - Disable screen darkening Automation for loading and unloading rotor shafts Designed for maximum workpiece diameter 60 mm, maximum workpiece length 160 mm basic handling - external with usable table width 750 mm - NC axes for horizontal and vertical travel loading portal - base frame - 2 NC axes for horizontal and vertical movement Basic gripping device 1-fold mechanical - for attachment to the basic handling system - mechanical gripper basic device for radial gripping of the shafts - 1 pair of gripper fingers each for radial gripping adapted to previous workpieces - 1 delivery prism for 1 finished part, arranged below the horizontal axis infeed belt - prism cycle belt - Length approx. 800 mm - with substructure and support at belt end - Side and top guide for securing the workpiece position - single-track prismatic clockband - Belt with prismatic milling on the transport side for the exception of the workpieces - Sensoric position control and sensoric recognition of workpiece presence - Storage capacity for approx. 9 workpieces Converter, Feeder - with mechanical radial gripper - Converter with a pneumatic horizontal and vertical axis and integrated, displaceable intermediate stop module - 1 set of gripper fingers The converter can move to three different positions (infeed cycle belt, measuring point, intermediate deposit prism under the loader axis). Preparation for integration of a measuring point - Measuring point integration for pre-process length measurement and DMC - Integration of a measuring point to be mounted from the handling table Clip-on prism for measured workpiece blank - for depositing the measured raw part under the horizontal axis of the gantry loader in transfer position of the gripper Pneumatically driven drawer - is moved into the traverse path of the Horizotal axis if SPC is required - is equipped with a bowl to hold the workpieces NIO clockband - Length approx. 1,200 mm - with 2 workpiece tracks - 3-track conveyor belt for separate depositing of workpieces with the NIO features "DMC not read" and "length tolerance not met." - Each workpiece track is assigned a NIO marker. - with substructure and support at belt end - Side and top guide for securing the workpiece position - single-track prismatic clockband - Belt with prismatic milling on the transport side for holding the workpieces - Sensory position control and sensory recognition of workpiece presence - Storage capacity sufficient for approx. 16 workpieces - the NIO band can be clocked manually via a button Automatic central lubrication - Automatic lubrication of all guide axes via a central pump lubrication unit Other - Protective device (CE-compliant), window areas equipped with Makrolon, 2 large double-action Doors with EUCHNER safety switches - Pneumatic device with maintenance unit and soft start - Electrics at the Profibus Measurement control for rotor shafts consisting of: measuring device - one base plate each prepared for integration into the loader - Integration of 2 measuring systems in separate mechanical extensions - Version complete with maintenance unit, cylinders, valves and proximity switches - wired to Muhr CUbe67 - manual calibration of the measuring point by the operator Measuring electronics P7me with housing IP 54 - for measured value acquisition - with Profibus interface - Transfer of the measurement data to the machine control system - with software Length measuring system - required for actual measurement of the base "B" to the stop side - for integration in charging automation -2 Workpiece pre-feed prisms - horizontal slide unit (pneumatically adjustable) - Preparation for integration of a reader for DMC acquisition - mechanical device for rotation of the parts for DMC detection Measuring device "Rotor consisting of - Pre-process measuring device for length measurement before grinding operation - with horizontal workpiece support - with workpiece orientation - with one probe against mechanical reference - Connection to common measuring electronics with post-proc Equipment/accessories - Centerless external cylindrical grinding machine KRONOS S 250 for plunge-cut grinding (6°) - Dynamic balancing device make DITTEL - Grinding wheel holder with balancing weights - Stand for control spindle with portal bearings - Device for adjusting the height of the workpiece - Coolant main valve (electric) for connection to central coolant supply - machine light - Equipping the feed axis Z2 with glass scale - Equipping the feed axis Z3 with glass scale - Interface for a central coolant system - Interface for coolant return - Automation for loading and unloading rotor shafts - Extension of the control components integrated in the control cabinet - Electrical and mechanical interface for loading and unloading system - Interface for a DataMatrixCode reader - Electrical interface for measurement control (32 I/O) - Workpiece support holder for plunge grinding - Workpiece support for plunge grinding - Pneumatically actuated hold-down device - Needle nozzles for plunge grinding (depending on workpiece) - Adjustable stop for workpiece support holder - Additional monitoring of complete machine - second control panel at the rear of the machine - operating handset - Cut detection Grinding wheel - Bleed detection Control wheel - Cut Recognition Workpiece - grinding wheel flushing - Additional regulating wheel unit - fire extinguishing system - Extension of the switch cabinet cooling system - Cooling of the control point - Automatic warm-up The machine was connected to a central coolant supply (grinding oil), and is therefore supplied without its own coolant system. The cooling of the grinding motor as well as the switch cabinet was carried out by decentralised service water cooling and must be ensured by a new cold water unit if necessary.
            grinding diameter max. 35 mm
            regulating wheel width 250 mm
            max. width of grinding wheel 250 mm
            Control SINUMERIK 840 D
            max. grinding length while plung. 245 mm
            grinding wheel diameter x width 450 x 250 mm
            regulating wheel diameter x widt. 250 x 250 mm
            grinding wheel power 15 kW
            Dynamic balancing unit DITTEL
            Description :
            Machine bed made of mineral casting
            - thermostable and vibration damping
            - Foundation area 3,200 x 2,000 mm
            - Coolant discharge height approx. 500 mm
            - integrated bed flushing
            - levelling elements
            - Recesses for transport
            - Elements for mounting the switch cabinet

            Cross slide systems on the grinding wheel side X-slide
            - for wear compensation of the grinding wheel and the infeed movement for
            grinding
            and for dressing (X1 axis) with recirculating roller guides
            - Adjustment by means of digital three-phase servomotor via ball screw drive
            - smallest infeed increment 0.1 µm
            - Equipment with glass scale Z-slide
            - arranged on the X-slide
            - for transverse movement of the grinding wheel during dressing (Z2 axis) with
            recirculating roller guides
            - Adjustment by means of digital three-phase servomotor via ball screw drive
            - smallest infeed increment 0.1 µm
            grinding wheel headstock
            - with integrated protective cover in cast steel design
            - attached to Z-slide
            - Mounting of a grinding spindle with bearings on both sides
            - 6° inclined

            grinding spindle
            - mounted on both sides in anti-friction bearings
            - suitable for 250 mm wide grinding wheels
            - long-life grease lubrication
            - Bore diameter of the grinding wheel 203.2 mm
            - Max. Speed 7.200 min-1

            Drive grinding spindle
            - Main drive for grinding wheel circumferential speed 40....150 m/sec
            via three-phase main spindle motor 15 kW (water-cooled)
            Remark:
            Use of recooling system or use of an existing cooling circuit
            Coolant conditions:
            - Filter fineness 100 µm
            - Cold water flow 8 l/min
            - Cooling capacity 2750 W
            - Coolant inlet temperature <25°C
            - Cooling medium - water or low-viscosity oils

            Cross slide systems on the regulating wheel side X-slide
            - for wear compensation of the regulating wheel and the feed motion for dressing
            (X4 axis) with recirculating roller guides
            - Adjustment by means of digital three-phase servomotor via ball screw drive
            - smallest infeed increment 0.1 µm
            - Equipment with glass scale
            Z-slide
            - arranged on the X-slide
            - for transverse movement of the regulating wheel during dressing (Z3 axis)
            with recirculating roller guides
            - Adjustment by means of digital three-phase servomotor via ball screw drive
            - smallest infeed increment 0.1 µm
            bearing housings
            - with drive for control spindle
            - arranged on the Z-slide
            regulating wheel lowering
            - manual clamping
            - Adjustment via adjusting spindle
            - Maximum lowering -20 to +40 mm
            - Angle of inclination at maximum lowering +/- 5°

            Control Spindle
            - mounted on both sides in anti-friction bearings
            - suitable for 250 mm wide regulating wheels
            - long-life grease lubrication
            - Bore diameter of the disc 127 mm
            - Control spindle drive via three-phase servo motor 5 kW
            - Dressing speed max. 1,000 min-1
            - Working speed max. 500 min-1

            Diamond roller device (without diamand roller)
            - located in the centre of the machine on the working level
            Complete with:
            - Bearing for diamond roller mandrel
            - direction of rotation in the same and opposite direction
            - Spindle speed up to 9.000 min-1
            - Speed and coolant flow monitoring
            - diamond roll mandrel
            - Drive via three-phase motor
            - swiveling -3°<->0°<->+3° -3°->0°<->+3° -3°->0°->+3°-+3° -3°->+3°
            - Clamping width up to 135 mm
            - Diamond profile roller diameter 95 mm
            - Diamond form roller diameter 125 mm
            - Diamond roll mandrel diameter 52 mm

            Dressing device for regulating wheel
            - suitable for holding standing dressing tool (M 14 x 1)
            - located in the centre of the machine on the working level

            Full protection of working area
            - for coolant mist shielding with electrical safety door monitoring
            - Safety glass windows
            - Connecting piece for external oil mist extraction system

            Electrical system with switch cabinet and control unit
            - Switch cabinet permanently attached to the machine
            - Grid feed in from above
            - Switch cabinet cooling via external service water cooling (not included in
            scope of delivery)
            - Operating voltage 400 V, 50 Hz
            CNC control:
            - CNC control SIEMENS SINUMERIK 840 D and inverter system SIMODRIVE 611 D
            - Control panel can be swivelled and attached to the control cabinet
            - second identical control panel on the rear side of the machine
            - Operating panel front OP010 with 10.4" TFT colour display
            - 19" Push Button Panel (PP012) and user-specific extensions of the PP012
            - 3 spindles and 4 position-controlled servo axes with digital setpoint
            interface
            - Use of "Safety Integrated" with fail-safe modules (Profisafe)
            - Parameter selection, fault diagnosis and operator guidance through clear menu
            structure
            - Constant grinding and regulating wheel peripheral speed
            - Integrated hardware and software for remote diagnosis and teleservice
            - Connection via Ethernet

            Additional monitoring of complete machine
            Handset:
            - incl. function extension
            - Start/Stop Produce
            - Input correction of the grinding gap with confirmation
            - retreat
            - emergency stop
            - Move to home position
            - acknowledgement button
            - override switch
            - incl. 10 m cable
            - pluggable to main control unit
            Grinding wheel incision detection:
            - in conjunction with profile roller truing device
            consisting of
            - Electronics AE6000 incl. software for 4 sensors
            Function:
            - visual control with indication on the display
            - Cut recognition of the grinding wheel during dressing

            Dresser detection control wheel
            - in conjunction with dresser detection Grinding wheel
            consisting of
            - additional sensor
            Function:
            - visual control with indication on the display
            - Bleed detection of the regulating wheel during dressing
            Incision detection workpiece:
            - in conjunction with dresser detection Grinding wheel
            - 1 sensor
            Function:
            - visual control with indication on the display
            - Cut detection of the grinding wheel on the workpiece

            Dynamic balancing device DITTEL
            consisting of
            - 1 built-in balancer with integrated conless receiver
            - 1 control unit in control cabinet
            - 1 electronic display integrated in the control panel
            - 1 conless transmitter with speed sensor

            Fire extinguishing system BATEC
            - CO² fire extinguishing system completely installed (delivery without CO²
            bottle)
            - Interface to the machine control system
            - Detector for switching off machine function
            - controlled fire damper at the suction nozzle

            Preperation of external coolant system
            consisting of
            - electric main coolant valve mounted on the machine
            - Coolant return interface
            Coolant used so far: Oil
            Maximum temperature: 25 °C
            Temperature constancy: +/- 1 °C/h
            Quantity: 150 l/min
            Pressure: 3,5 bar
            filtration degree: 20 µm
            - Connection for a rinsing gun incl. holder for cleaning the interior of the
            machine
            - prepared for high pressure rinsing of the grinding wheel, operating pressure
            approx. 10 bar, (high pressure)
            pressure pump not included)

            Automatic warm-up of the basic machine
            The warm-up function shortens the starting phase of the grinding machine.
            Conditions for
            the machine is ready for warm-up:
            - Machine is in basic position
            - No emergency stop error message is pending
            - No retraction Error message is pending
            - Drives and control voltage are switched off
            - Compressed air is available
            The machine is started via software time switch with the following sequence:
            - Switch on control voltage
            - Switch on drives
            - Referencing of all NC axes
            - Switch on grinding wheel, regulating wheel and coolant.
            - Disable screen darkening

            Automation for loading and unloading rotor shafts
            Designed for maximum workpiece diameter 60 mm, maximum workpiece length 160 mm
            basic handling
            - external with usable table width 750 mm
            - NC axes for horizontal and vertical travel
            loading portal
            - base frame
            - 2 NC axes for horizontal and vertical movement
            Basic gripping device 1-fold mechanical
            - for attachment to the basic handling system
            - mechanical gripper basic device for radial gripping of the shafts
            - 1 pair of gripper fingers each for radial gripping adapted to previous
            workpieces
            - 1 delivery prism for 1 finished part, arranged below the horizontal axis
            infeed belt - prism cycle belt
            - Length approx. 800 mm
            - with substructure and support at belt end
            - Side and top guide for securing the workpiece position
            - single-track prismatic clockband
            - Belt with prismatic milling on the transport side for the exception of the
            workpieces
            - Sensoric position control and sensoric recognition of workpiece presence
            - Storage capacity for approx. 9 workpieces
            Converter, Feeder
            - with mechanical radial gripper
            - Converter with a pneumatic horizontal and vertical axis and integrated,
            displaceable
            intermediate stop module
            - 1 set of gripper fingers
            The converter can move to three different positions (infeed cycle belt,
            measuring point, intermediate deposit prism under the loader axis).
            Preparation for integration of a measuring point
            - Measuring point integration for pre-process length measurement and DMC
            - Integration of a measuring point to be mounted from the handling table
            Clip-on prism for measured workpiece blank
            - for depositing the measured raw part under the horizontal axis of the gantry
            loader in transfer
            position of the gripper
            Pneumatically driven drawer
            - is moved into the traverse path of the Horizotal axis if SPC is required
            - is equipped with a bowl to hold the workpieces
            NIO clockband
            - Length approx. 1,200 mm
            - with 2 workpiece tracks
            - 3-track conveyor belt for separate depositing of workpieces with the NIO
            features
            "DMC not read" and "length tolerance not met."
            - Each workpiece track is assigned a NIO marker.
            - with substructure and support at belt end
            - Side and top guide for securing the workpiece position
            - single-track prismatic clockband
            - Belt with prismatic milling on the transport side for holding the workpieces
            - Sensory position control and sensory recognition of workpiece presence
            - Storage capacity sufficient for approx. 16 workpieces
            - the NIO band can be clocked manually via a button
            Automatic central lubrication
            - Automatic lubrication of all guide axes via a central pump lubrication unit
            Other
            - Protective device (CE-compliant), window areas equipped with Makrolon, 2
            large double-action
            Doors with EUCHNER safety switches
            - Pneumatic device with maintenance unit and soft start
            - Electrics at the Profibus

            Measurement control for rotor shafts
            consisting of:
            measuring device
            - one base plate each prepared for integration into the loader
            - Integration of 2 measuring systems in separate mechanical extensions
            - Version complete with maintenance unit, cylinders, valves and proximity
            switches
            - wired to Muhr CUbe67
            - manual calibration of the measuring point by the operator
            Measuring electronics P7me with housing IP 54
            - for measured value acquisition
            - with Profibus interface
            - Transfer of the measurement data to the machine control system
            - with software

            Length measuring system
            - required for actual measurement of the base "B" to the stop side
            - for integration in charging automation
            -2 Workpiece pre-feed prisms
            - horizontal slide unit (pneumatically adjustable)
            - Preparation for integration of a reader for DMC acquisition
            - mechanical device for rotation of the parts for DMC detection
            Measuring device "Rotor
            consisting of
            - Pre-process measuring device for length measurement before grinding operation
            - with horizontal workpiece support
            - with workpiece orientation
            - with one probe against mechanical reference
            - Connection to common measuring electronics with post-proc

            Equipment/accessories
            - Centerless external cylindrical grinding machine KRONOS S 250 for plunge-cut
            grinding (6°)
            - Dynamic balancing device make DITTEL
            - Grinding wheel holder with balancing weights
            - Stand for control spindle with portal bearings
            - Device for adjusting the height of the workpiece
            - Coolant main valve (electric) for connection to central coolant supply
            - machine light
            - Equipping the feed axis Z2 with glass scale
            - Equipping the feed axis Z3 with glass scale
            - Interface for a central coolant system
            - Interface for coolant return
            - Automation for loading and unloading rotor shafts
            - Extension of the control components integrated in the control cabinet
            - Electrical and mechanical interface for loading and unloading system
            - Interface for a DataMatrixCode reader
            - Electrical interface for measurement control (32 I/O)
            - Workpiece support holder for plunge grinding
            - Workpiece support for plunge grinding
            - Pneumatically actuated hold-down device
            - Needle nozzles for plunge grinding (depending on workpiece)
            - Adjustable stop for workpiece support holder
            - Additional monitoring of complete machine
            - second control panel at the rear of the machine
            - operating handset
            - Cut detection Grinding wheel
            - Bleed detection Control wheel
            - Cut Recognition Workpiece
            - grinding wheel flushing
            - Additional regulating wheel unit
            - fire extinguishing system
            - Extension of the switch cabinet cooling system
            - Cooling of the control point
            - Automatic warm-up

            The machine was connected to a central coolant supply (grinding oil), and is
            therefore supplied without its own coolant system.
            The cooling of the grinding motor as well as the switch cabinet was carried out
            by decentralised service water cooling and must be ensured by a new cold water
            unit if necessary.

          Datasheet
          Request / Contact

          Optical Profile Grinding Machine

          used  Optical Profile Grinding Machine GLEASON-PFAUTER PE 1200 G


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1609 · Optical Profile Grinding Machine

          GLEASON-PFAUTER - PE 1200 G - - 2012 retrofit - SINUMERIK 840 D

          Technical details
          grinding length 1.200 mm︱grinding width 1.000 mm︱workpiece height mm︱Control SINUMERIK 840 D ︱max. work piece diameter 770 mm︱max. axial travel (Z-Axis) 1.000 mm︱max. depth of profile 80 mm︱milling head swivelling angle (A-Axis) +/- 45 °︱max. tangential travel (Y-Axis) 300 mm︱max. module 35 mm︱workpiece table - ︱external diameter 800 mm︱bore diameter + depth 180 x 875 mm︱T-slots 6xGR 22H12 Teilung 30 ° ︱max. permissible load 10.000 kg︱max. table speed 5 1/min︱hydrostatic radial bearings - ︱axial plain bearing - ︱autom. hydraulic table relief - ︱power capacity 24 kW︱
          Machine description and equipment • Basic machine PE1200 G with control SIEMENS SINUMERIK 840 D • NC dressing device with two dressing spindles and additional feed axis • Software for fault diagnosis • Network connection (Ethernet) • Centering device with touch probe (external) • Inkjet printer (colored) • Oil mist extraction system • External grinding head with 24kW and 6,000 rpm • Pitch jump compensation • Warm-up program • Integrated grinding time calculation • Automatic cutting division • Interlock-controlled grinding during single flank grinding • Grinding of tooth segments • Special software for double helical gears • Special software double helical centering • Gear measurement • Workpiece table with separate servo drive and 1-speed double worm gear • Hardened and ground ball screws with preloaded nuts • Full coverage of the working area • Coolant and filtration system make Hoffmann, 30kW, Coolant cleaning with fine filter (without using filter consumables) • Oil recooling system with cooling circuits for the lubricant and coolant system and for the grinding spindle drive • Fixed tailstock column, hydraulic moveable counterholder • Tailstock with steady rest and tailstock tip • Electronical operating device • Machine lamp • In 2012, the machine was fully mechanically and geometrically overhauled by GLEASON PFAUTER (scope of work available). The electrical system including cables and measuring systems was completely renewed. New dressing unit in GPM version. All axes and spindle in digital drive technology SIMODRIVE 611 D. CNC control SINUMERIK 840 D.
            grinding length 1.200 mm
            grinding width 1.000 mm
            Control SINUMERIK 840 D
            max. work piece diameter 770 mm
            max. axial travel (Z-Axis) 1.000 mm
            max. depth of profile 80 mm
            milling head swivelling angle (A. +/- 45 °
            max. tangential travel (Y-Axis) 300 mm
            max. module 35 mm
            workpiece table -
            external diameter 800 mm
            bore diameter + depth 180 x 875 mm
            T-slots 6xGR 22H12 Teilung 30 °
            max. permissible load 10.000 kg
            max. table speed 5 1/min
            hydrostatic radial bearings -
            axial plain bearing -
            autom. hydraulic table relief -
            power capacity 24 kW
            Description :
            Machine description and equipment
            • Basic machine PE1200 G with control SIEMENS SINUMERIK 840 D
            • NC dressing device with two dressing spindles and additional feed axis
            • Software for fault diagnosis
            • Network connection (Ethernet)
            • Centering device with touch probe (external)
            • Inkjet printer (colored)
            • Oil mist extraction system
            • External grinding head with 24kW and 6,000 rpm
            • Pitch jump compensation
            • Warm-up program
            • Integrated grinding time calculation
            • Automatic cutting division
            • Interlock-controlled grinding during single flank grinding
            • Grinding of tooth segments
            • Special software for double helical gears
            • Special software double helical centering
            • Gear measurement
            • Workpiece table with separate servo drive and 1-speed double worm gear
            • Hardened and ground ball screws with preloaded nuts
            • Full coverage of the working area
            • Coolant and filtration system make Hoffmann, 30kW, Coolant cleaning with fine filter
            (without using filter consumables)
            • Oil recooling system with cooling circuits for the lubricant and coolant system and
            for the grinding spindle drive
            • Fixed tailstock column, hydraulic moveable counterholder
            • Tailstock with steady rest and tailstock tip
            • Electronical operating device
            • Machine lamp
            • In 2012, the machine was fully mechanically and geometrically overhauled
            by GLEASON PFAUTER (scope of work available).
            The electrical system including cables and measuring systems was completely renewed.
            New dressing unit in GPM version.
            All axes and spindle in digital drive technology SIMODRIVE 611 D.
            CNC control SINUMERIK 840 D.


          Datasheet
          Request / Contact

          Rotary Table Surface Grinding M/C-Horiz.

          used  Rotary Table Surface Grinding M/C-Horiz. ABA MR 1500 ES


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1606 · Rotary Table Surface Grinding M/C-Horiz.

          ABA - MR 1500 ES - - 2004 - SINUMERK 840 D

          Technical details
          workpiece diameter 1.500 mm︱workpiece weight - kg︱workpiece height - mm︱Control SINUMERK 840 D ︱Grinding Area - ︱rotary table dia. 1.500 mm︱distance table surface - grinding spindle centre 1.050 mm︱Travel vertical (Y-axis) 880 mm︱Work piece table - ︱Electro permanent magnetic plate Ø 1.500 mm︱Ring pole pitch 18 mm︱Clamping force control - ︱Rotary table (B axis) - ︱Rotary table with torque drive and measuring syste - ︱ake RÜCKLE Mod. PKTD6 - ︱table speeds 1-1.000 min-1︱Hydrostatic table bearing with separate - ︱make RÜCKLE Mod. PKTD6 - ︱Automatic vertical feed (Y-axis) - ︱resolution 0,001 mm︱
            workpiece diameter 1.500 mm
            workpiece weight - kg
            workpiece height - mm
            Control SINUMERK 840 D
            Grinding Area -
            rotary table dia. 1.500 mm
            distance table surface - grindin. 1.050 mm
            Travel vertical (Y-axis) 880 mm
            Work piece table -
            Electro permanent magnetic plate Ø 1.500 mm
            Ring pole pitch 18 mm
            Clamping force control -
            Rotary table (B axis) -
            Rotary table with torque drive a. -
            ake RÜCKLE Mod. PKTD6 -
            table speeds 1-1.000 min-1
            Hydrostatic table bearing with s. -
            make RÜCKLE Mod. PKTD6 -
            Automatic vertical feed (Y-axis) -
            resolution 0,001 mm
          Datasheet
          Request / Contact

          Surface Grinding Machine

          used  Surface Grinding Machine BLOHM PLANOMAT 608


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1541 · Surface Grinding Machine

          BLOHM - PLANOMAT 608 - - 2001 - ERGOMATIC

          Technical details
          grinding length 800 mm︱grinding width 600 mm︱workpiece height mm︱control ERGOMATIC ︱headstock: dist. table - spindle center 700 mm︱max. table load 800 kg︱Length movement of the table mm︱table clamping with additional space 1.200 x 600 mm︱table longitudinal travel 900 mm︱table speed 30-3.000/300-30.000 ︱adjustment of X-movement by soft key on control pa ︱guidance system pretensioned roller guide ︱table drive Servo-Motor with ball scr kW︱manual table adjustment via joystick on the contr ︱measuring system 0,001 mm rotatorisch ︱Y-axis - vertical adjustment of the grinding wheel ︱max. distance table to spindle centre 700 mm︱rapid traverse 3.750 m/min︱guidance system pretensioned roller guide ︱axis drive servo motor with ball scr
          BLOHM Grinding control ERGOMATIC Movable setup console in the middle of the machine: Electronic handwheels for conventional operation of the machine for axes Y and Z. Joy stick for the axes X and Z. Feed control per axis via potentiometer, also active during program run. Control panel on support arm on the right side of the machine: LC display, visible area 121 x 103 mm, with backlight Membrane keyboard with short-stroke keys for acknowledging recommended default values or for entry of freely selectable parameters with the following functions: - Loading position X and Z axis - Set or change reversing points during the program - Set zero points for Y and Z axis - Set safety position - Set grinding wheel data - Select dressing function Softkey for preselection measuring system metric / inch Info button for help texts and service instructions Display for operating hours and maintenance intervals Fixed programs for workshop-related, operator-friendly handling: - Reciprocating loops with automatic Y-feed - Longitudinal, circumferential and surface grinding with intermittent or continuous crossfeed and automatic Y positioning - Grinding wheel adjustment with handwheel or automatic - ECO loops with automatic Y positioning: 1st layer: plunge grinding "roughing" 2nd layer: Surface grinding "finishing" 3rd layer: surface grinding "fine finishing" Automatic Y positioning: 3 layers with dressing, 10 parameter sets for 10 delivery programs storable, allowance or finished dimension grinding preselectable. Dressing programs: - Straight dressing from the table with compensation by single diamond, foldable dressing unit. - face dressing with single diamond or foldable dressing unit. - Dressing with compensation by automatic straightening device. - Deep dressing with compensation by PEA-T100. Coolant cleaning equipment Coolant system with belt filter (tank capacity 1,400 l) consisting of: - Belt filter with a cleaning surface of 2.25 m² for a flow rate of 250 l / min - Supply pump 200 l / min, 4 bar - Additional pump for water trough flushing and rinsing gun - Cooling unit for coolant emulsion with max. 5% grinding concentrate - Power 4.9 kW (4,200 kcal / h), refrigerant CFC-free Equipment/Accessories - Basic machine with work enclosure closed at the top - Spindle drive 15 kW, frequency controlled - Manual balancing device MPM incl. Vibration sensor and speed sensor - Belt filter coolant cleaning system Tank capacity 1,400 liters - Pneumatically folding dressing unit - Electro-permanent magnetic clamping plate 800 x 600 mm, transverse pole pitch 4 mm, with 8-fold adhesion control - 2 pieces of grinding wheel flanges - 1 pc. balancing mandrel - Machine documentation incl. CE conformity declaration - Finish: RAL 5009 azure / RAL 9002 gray white Grinding spindle insert renewed 02-2016
            grinding length 800 mm
            grinding width 600 mm
            control ERGOMATIC
            headstock: dist. table - spindle. 700 mm
            max. table load 800 kg
            table clamping with additional s. 1.200 x 600 mm
            table longitudinal travel 900 mm
            table speed 30-3.000/300-30.000
            adjustment of X-movement by soft key on control pa
            guidance system pretensioned roller guide
            table drive Servo-Motor with ball scr kW
            manual table adjustment via joystick on the contr
            measuring system 0,001 mm rotatorisch
            max. distance table to spindle c. 700 mm
            rapid traverse 3.750 m/min
            guidance system pretensioned roller guide
            axis drive servo motor with ball scr
            Description :
            BLOHM Grinding control ERGOMATIC
            Movable setup console in the middle of the machine:
            Electronic handwheels for conventional operation of the machine for axes Y and
            Z.
            Joy stick for the axes X and Z.
            Feed control per axis via potentiometer, also active during program run.

            Control panel on support arm on the right side of the machine:
            LC display, visible area 121 x 103 mm, with backlight
            Membrane keyboard with short-stroke keys for acknowledging recommended default
            values or for entry of freely selectable parameters with the following
            functions:
            - Loading position X and Z axis
            - Set or change reversing points during the program
            - Set zero points for Y and Z axis
            - Set safety position
            - Set grinding wheel data
            - Select dressing function
            Softkey for preselection measuring system metric / inch
            Info button for help texts and service instructions
            Display for operating hours and maintenance intervals

            Fixed programs for workshop-related, operator-friendly handling:
            - Reciprocating loops with automatic Y-feed
            - Longitudinal, circumferential and surface grinding with intermittent or
            continuous crossfeed
            and automatic Y positioning
            - Grinding wheel adjustment with handwheel or automatic
            - ECO loops with automatic Y positioning:
            1st layer: plunge grinding "roughing"
            2nd layer: Surface grinding "finishing"
            3rd layer: surface grinding "fine finishing"
            Automatic Y positioning: 3 layers with dressing, 10 parameter sets for 10
            delivery programs storable, allowance or finished dimension grinding
            preselectable.

            Dressing programs:
            - Straight dressing from the table with compensation by single diamond,
            foldable dressing unit.
            - face dressing with single diamond or foldable dressing unit.
            - Dressing with compensation by automatic straightening device.
            - Deep dressing with compensation by PEA-T100.

            Coolant cleaning equipment

            Coolant system with belt filter (tank capacity 1,400 l) consisting of: - Belt
            filter with a cleaning surface of 2.25 m² for a flow rate of 250 l / min -
            Supply pump 200 l / min, 4 bar - Additional pump for water trough flushing and
            rinsing gun - Cooling unit for coolant emulsion with max. 5% grinding
            concentrate - Power 4.9 kW (4,200 kcal / h), refrigerant CFC-free

            Equipment/Accessories
            - Basic machine with work enclosure closed at the top
            - Spindle drive 15 kW, frequency controlled
            - Manual balancing device MPM incl. Vibration sensor and speed sensor
            - Belt filter coolant cleaning system Tank capacity 1,400 liters
            - Pneumatically folding dressing unit
            - Electro-permanent magnetic clamping plate 800 x 600 mm, transverse pole
            pitch 4 mm, with 8-fold adhesion control
            - 2 pieces of grinding wheel flanges
            - 1 pc. balancing mandrel
            - Machine documentation incl. CE conformity declaration
            - Finish: RAL 5009 azure / RAL 9002 gray white
            Grinding spindle insert renewed 02-2016
          Datasheet
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          Friction Welding Machine

          used  Friction Welding Machine KUKA RS 12


          • FLECKENSTEIN Werkzeugmaschinen GmbH
          • Sommerweg 15
          • 63831 Wiesen
          • Deutschland

          • +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
          • fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
          #1118-1567 · Friction Welding Machine

          KUKA - RS 12 - - 2010 - SIEMENS S7 -CPU 317-PN/DP

          Technical details
          current capacity 250 kVA︱workpiece dia. - mm︱cross cut max. - mm²︱Control SIEMENS S7 -CPU 317-PN/DP ︱Max. friction force 81 kN bei 100 bar︱Min. friction force 5,7 kN bei 7 bar︱Max. upsetting force 120 kN bei 148 bar︱Max. spindle speed 2.500 min-1︱Max. slide stroke 400 mm︱Spindle drive power 147 kW︱Electrical supply data - ︱Nominal voltage 400/50 V/Hz︱Total connected load 250 kVA︱Medium power requirement 50 kW︱Medium power 250 A︱Fuse 630 A slow︱Cable cross section 240 mm²︱total power requirement kW︱weight of the machine ca. t︱dimensions of the machine ca. m︱
            current capacity 250 kVA
            workpiece dia. - mm
            cross cut max. - mm²
            Control SIEMENS S7 -CPU 317-PN/DP
            Max. friction force 81 kN bei 100 bar
            Min. friction force 5,7 kN bei 7 bar
            Max. upsetting force 120 kN bei 148 bar
            Max. spindle speed 2.500 min-1
            Max. slide stroke 400 mm
            Spindle drive power 147 kW
            Electrical supply data -
            Nominal voltage 400/50 V/Hz
            Total connected load 250 kVA
            Medium power requirement 50 kW
            Medium power 250 A
            Fuse 630 A slow
            Cable cross section 240 mm²
          Datasheet
          Request / Contact
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          Fleckenstein Werkzeugmaschinen GmbH   63831 - Wiesen Sommerweg 15 Deutschland
          Fleckenstein Werkzeugmaschinen GmbH

          Sommerweg 15



          Contact Trader


            Fleckenstein Werkzeugmaschinen GmbH
           Sommerweg 15
            63831 - Wiesen
            Deutschland
            +49 (0) 6096 9706 0
            +49 (0) 6096 9706 20
            fleckenstein@fleckenstein-machine.com
            www.fleckenstein-machine.com
            Contact person:

            Wir sind ein international tätiges Handelsunternehmen für gebrauchte Werkzeugmaschinen und Produktionsanlagen und bereits seit 30 Jahren am Markt etabliert. In unseren Lagern finden Sie ausschließlich hochwertige Maschinen und Produktionsanlagen namenhafter Hersteller. Durch den Ankauf und der Lagerung auf ca. 2.400 m2 kann ein Großteil der Anlagen unter Strom besichtigt werden.
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