Welding machines

sheet width / mm︱plate thickness 50 mm︱total power requirement / kW︱

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Bevel angle: 22-55 degrees Sheet thickness: 50 mm

current intensivity / A︱

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table diameter 4520 mm︱table load 35000 kg︱swivelling range 110 Grad︱total power requirement 44 kW︱weight of the machine ca. / t︱required space / m︱

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Type: ROMAT 350 / LVEB-120000N-4m / VVEs-D-18000N-5m-S / QVEB-2m travelling beam / CR-200000N / Hydraulic scissor lift table In the scope of delivery: Item Designation 1 Welding power source GLC 603 Quinto SD 2 Wire drum 3 Service door 2.1 4 Robot control cabinet 5 Service door 1.2 6 Scissor lift table (shown in parking position) 7 Cross-travelling unit QVEB 8 ROMAT 350 robot 9 Service door 1.1 10 Safety fence 11 Platform 12 Positioner 13 Sliding door 1 14 Linear traversing unit LVEB 15 Vertical traversing unit VVEs 16 Sliding door 2 The disc ring on the table is a device that is not included in the scope of delivery -------------------------------------------------------------------------- Technical data - Mechanical dimensions (without control unit and superstructures): approx.6440(57 7 0)x4520(2700)x5460(3320) LxWxH - Turntable diameter: 4520mm - Weight: approx. 25,000kg (without superstructure) - Speed range: 0.004 - 1.07 rpm - Welding current coupling: 600 A - Maximum table load capacity: 35 tons (according to load chart) Ambient temperature Storage / transport 0 to 60'C Operation +4 to 35 "C Interfaces Central transfer point for control, power supply, earth connection -------------------------------------------------------------------------- 2.3 Linear traversing unit, LVEB Type LVEB-120000N 4m Dimensions W x D x H 7,700 x 2,440 x 776 mm Weight 4,355 kg Travelling distance 4,000 mm Load of the carriage 120,000 N Drive unit Gear motor Precision bevel gear motor Manufacturer Stöber Type K402VF0250EK703V Power 4.21 kW Voltage UKE 140 V / 1000 rpm Current Rated current IN: 8.32 A Type of current Standstill current I0: 9.04 A Motor speed 3,000 rpm Gear ratio i = 25.28 -------------------------------------------------------------------------- 2.4 Vertical traversing unit, VVEs Type VVEs-5m Dimensions W x D x H 2,000 x 1,960 x 7,150 mm Weight 9,500 kg Travelling distance 5,000 mm Max. moving mass 18,000 N Drive unit Gear motor Bevel gear motor with brake Manufacturer Stöber Type K713VF0790MQ30ED704B Power 4.8 kW Motor speed 2,000 rpm Gear ratio i = 78.83 (20181/256) -------------------------------------------------------------------------- 2.5 Cross-travelling unit, QVEB Type QVEB-2m Dimensions W x D x H 1,270 x 4,100 x 756 mm Weight 1,950 kg Travelling distance 2,000 mm Load on the travelling beam 10,000 N Max. moving mass 18,000 N Drive unit Gear motor Precision flat geared motor Manufacturer Stöber Type FS202VQ0145ED402U Power 1.43 kW Voltage UKE 140 V / 1000 rpm Rated current IN 2.86 A Type of current Standstill current I0: 3.1 A Motor speed 3,000 rpm Gear ratio i = 14.65 (3180/217) -------------------------------------------------------------------------- 2.6 Rotary indexing table Type CR-200kN Manufacturer Cloos Dimensions W x D x H 1,820 x 2,120 x 541 mm Weight 2,850 kg Drive unit Gear motor Bevel gear motor Manufacturer Stöber Type K814VG1540EK803U Power 6.7 kW Motor speed 3,000 rpm Gear ratio i = 154.322 -------------------------------------------------------------------------- 2.7 Robot ROMAT 350 Type ROMAT 350 Dimensions (W x D x H) in reference position 1,900 x 600 x 1,500 mm Weight 205 kg Footprint 500 x 515 mm Number of robots used 1 Number of axes 6 Payload 15 kg Drive one digitally controlled AC servo motor per axis Position measuring system digital, absolute (resolver) Repeat accuracy = ± 0.1 mm Working area hemispherical, approx. Ø 4,430 mm Swivelling range of the axes Axis 1: Axis 2: Axis 3: Axis 4: Axis 5: Axis 6: 340° 215° 290° 358° 270° 600° Max. Speed of the axes Axis 1: Axis 2: Axis 3: Axis 4: Axis 5: Axis 6 151°/s 151°/s 176°/s 290°/s 338°/s 410°/s -------------------------------------------------------------------------- 2.8 Robot control cabinet Dimensions (W x D x H) 1,600 x 650 x 1,900 mm Weight approx. 400 kg Manufacturer Carl Cloos Schweißtechnik GmbH Type ROTROL II V04 Connected load 55 kVA Voltage 3 x 400 V, 50 Hz -------------------------------------------------------------------------- 2.9 Welding machine GLC 603 Quinto SD Dimensions (W x D x H) (footprint) 1,190 x 500 x 1,240 mm Weight 248 kg Manufacturer Carl Cloos Schweißtechnik GmbH Type GLC 603 Quinto SD Voltage 3 x 400 V Power 25.6 kVA Number of devices used 1 -------------------------------------------------------------------------- 2.10 Scissor lift table (aerial work platform) Manufacturer BÜTER Hebetechnik GmbH Type HA 05-50 Platform dimensions (W x D) 3,000 x 1,000 mm Extension platform dimensions (W x D) 1,000 x 700 mm Overall height 1,400 mm Payload 500 daN Lifting range 1,400-5,000 mm Effective stroke 3,600 mm Lifting time approx. 35 s Lowering time approx. 35 s 2.10.1 Hydraulic unit 1 Operating voltage 400 V / 3~ / N / PE / 50 Hz Delivery rate 11.8 l/min Power 4 kW 2.10.2 Hydraulic unit 2 Operating voltage 400 V / 3~ / N / PE / 50 Hz Delivery rate 3.1 l/min Output 2 x 1.5 kW -------------------------------------------------------------------------- 2.11 Workpiece positioner Rotary axis controlled as robot axis 11 Tilting axis controlled as robot axes 12 and 13

diameter / mm︱plate thickness / mm︱current capacity / kVA︱

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GLC 255 Dimensions: (L x W x H) 98 x 45 x 70 cm. Weight: approx 115 kg.

400 ± %10 ︱ampere 20-500 A︱range L-W-H 701 - 243 - 452 mm︱weight of the machine ca. 121,5 kg︱

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floor-plate length 2500 mm︱floor-plate width 1300 mm︱floor-plate height 300 mm︱weight of the machine ca. 2800 kg︱

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Details: Table length 2500 mm Table width 1300 mm Table height 300 mm Machine weight approx. 2800 kg Space requirement approx. 3 X 2 with underframe approx. 800 mm

table length 1200 mm︱table width 1200 mm︱table height 200 mm︱weight 480 kg︱

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Manufacturer: GERD WOLFF Website: www.gerdwolff.com Technical Details: • Length 1200 mm • Width 1200 mm • Height 200 mm • Weight 480 kg • Hole diameter 28 mm • Hole spacing 100 mm Advantages and Features: • 3-day gas nitriding process • Increased corrosion resistance • Weld spatter adhesion protection • Maximum load capacity • Enhanced fatigue strength • Improved vibration resistance • Fine scale engraving • Reinforcement with welded seams and ribs on the underside • Optimal working height of 820-865 mm • 4 height-adjustable support legs • Available with a matching accessory set (optional) Our welding tables are manufactured using HT 300 cast iron and are nitrided as a whole after mechanical processing. Furthermore, they feature precise fine scale engraving using laser technology. To ensure adequate stability, our welding tables are reinforced with welded seams and ribs on the underside (see illustrations). Additionally, they undergo a 3-day gas nitriding process, enhancing their corrosion resistance, fatigue strength, and vibration resistance, among other factors. All our tables come with adjustable legs. The minimum height adjustment range is 620 mm, while the maximum is 665 mm, allowing for a variable working height of 820 to 865 mm. Additional available dimensions: • 1000 x 1000 x 200 • 2000 x 1000 x 200 • 1200 x 1200 x 200 • 1500 x 1000 x 200 • 1500 x 1500 x 200 • 1500 x 2000 x 200 • 2000 x 3000 x 200 • 3000 x 1500 x 200 • 3000 x 2000 x 200 • 4000 x 2000 x 200 • 2400 x 1200 x 200 Please note that the images are not to scale and are for illustrative purposes only. Our welding tables are produced for our distribution brand "GERD WOLFF Maschinenfabrik" by a reputable manufacturer. 3D Welding Table - 3D Clamping Fixtures - 3D Precision Welding Table

table length 1500 mm︱table width 1000 mm︱table height 200 mm︱weight 540 kg︱

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Manufacturer: GERD WOLFF Website: www.gerdwolff.com Technical Details: • Length 1500 mm • Width 1000 mm • Height 200 mm • Weight 540 kg • Hole diameter 28 mm • Hole spacing 100 mm Advantages and Features: • 3-day gas nitriding process • Increased corrosion resistance • Weld spatter adhesion protection • Maximum load capacity • Enhanced fatigue strength • Improved vibration resistance • Fine scale engraving • Reinforcement with welded seams and ribs on the underside • Optimal working height of 820-865 mm • 6 height-adjustable support legs • Available with a matching accessory set (optional) Our welding tables are manufactured using HT 300 cast iron and are nitrided as a whole after mechanical processing. Furthermore, they feature precise fine scale engraving using laser technology. To ensure adequate stability, our welding tables are reinforced with welded seams and ribs on the underside (see illustrations). Additionally, they undergo a 3-day gas nitriding process, enhancing their corrosion resistance, fatigue strength, and vibration resistance, among other factors. All our tables come with adjustable legs. The minimum height adjustment range is 620 mm, while the maximum is 665 mm, allowing for a variable working height of 820 to 865 mm. Additional available dimensions: • 1000 x 1000 x 200 • 2000 x 1000 x 200 • 1200 x 1200 x 200 • 1500 x 1000 x 200 • 1500 x 1500 x 200 • 1500 x 2000 x 200 • 2000 x 3000 x 200 • 3000 x 1500 x 200 • 3000 x 2000 x 200 • 4000 x 2000 x 200 • 2400 x 1200 x 200 Please note that the images are not to scale and are for illustrative purposes only. Our welding tables are produced for our distribution brand "GERD WOLFF Maschinenfabrik" by a reputable manufacturer. 3D Welding Table - 3D Clamping Fixtures - 3D Precision Welding Table

table length 2000 mm︱table width 1500 mm︱table height 200 mm︱weight 950 kg︱

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Manufacturer: GERD WOLFF Website: www.gerdwolff.com Technical Details: • Length 1500 mm • Width 2000 mm • Height 200 mm • Weight 950 kg • Hole diameter 28 mm • Hole spacing 100 mm Advantages and Features: • 3-day gas nitriding process • Increased corrosion resistance • Weld spatter adhesion protection • Maximum load capacity • Enhanced fatigue strength • Improved vibration resistance • Fine scale engraving • Reinforcement with welded seams and ribs on the underside • Optimal working height of 820-865 mm • 4-6 height-adjustable support legs • Available with a matching accessory set (optional) Our welding tables are manufactured using HT 300 cast iron and are nitrided as a whole after mechanical processing. Furthermore, they feature precise fine scale engraving using laser technology. To ensure adequate stability, our welding tables are reinforced with welded seams and ribs on the underside (see illustrations). Additionally, they undergo a 3-day gas nitriding process, enhancing their corrosion resistance, fatigue strength, and vibration resistance, among other factors. All our tables come with adjustable legs. The minimum height adjustment range is 620 mm, while the maximum is 665 mm, allowing for a variable working height of 820 to 865 mm. Additional available dimensions: • 1000 x 1000 x 200 • 2000 x 1000 x 200 • 1200 x 1200 x 200 • 1500 x 1000 x 200 • 1500 x 1500 x 200 • 1500 x 2000 x 200 • 2000 x 3000 x 200 • 3000 x 1500 x 200 • 3000 x 2000 x 200 • 4000 x 2000 x 200 • 2400 x 1200 x 200 Please note that the images are not to scale and are for illustrative purposes only. Our welding tables are produced for our distribution brand "GERD WOLFF Maschinenfabrik" by a reputable manufacturer. 3D Welding Table - 3D Clamping Fixtures - 3D Precision Welding Table

table length 1500 mm︱table width 1500 mm︱table height 200 mm︱weight 780 kg︱

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Manufacturer: GERD WOLFF Website: www.gerdwolff.com Technical Details: • Length 1500 mm • Width 1500 mm • Height 200 mm • Weight 780 kg • Hole diameter 28 mm • Hole spacing 100 mm Advantages and Features: • 3-day gas nitriding process • Increased corrosion resistance • Weld spatter adhesion protection • Maximum load capacity • Enhanced fatigue strength • Improved vibration resistance • Fine scale engraving • Reinforcement with welded seams and ribs on the underside • Optimal working height of 820-865 mm • 4 height-adjustable support legs • Available with a matching accessory set (optional) Our welding tables are manufactured using HT 300 cast iron and are nitrided as a whole after mechanical processing. Furthermore, they feature precise fine scale engraving using laser technology. To ensure adequate stability, our welding tables are reinforced with welded seams and ribs on the underside (see illustrations). Additionally, they undergo a 3-day gas nitriding process, enhancing their corrosion resistance, fatigue strength, and vibration resistance, among other factors. All our tables come with adjustable legs. The minimum height adjustment range is 620 mm, while the maximum is 665 mm, allowing for a variable working height of 820 to 865 mm. Additional available dimensions: • 1000 x 1000 x 200 • 2000 x 1000 x 200 • 1200 x 1200 x 200 • 1500 x 1000 x 200 • 1500 x 1500 x 200 • 1500 x 2000 x 200 • 2000 x 3000 x 200 • 3000 x 1500 x 200 • 3000 x 2000 x 200 • 4000 x 2000 x 200 • 2400 x 1200 x 200 Please note that the images are not to scale and are for illustrative purposes only. Our welding tables are produced for our distribution brand "GERD WOLFF Maschinenfabrik" by a reputable manufacturer. 3D Welding Table - 3D Clamping Fixtures - 3D Precision Welding Table